Shivakumar G N

Continuous improvement and meet KPIs like MTBF, MTTR, IDC and Technical Availability
Ensure the adherence to manufacturing process compliance with legal & safety requirements, customer requirements, Bosch standards and process specifications and ensure the team also follows the same
Responsible for Shift operation in Breakdown Maintenance
Work with CFT to address open issues
Working with supplier to resolve major issues on machine
Planning of Tooling and Spare parts management
Review of Skills required to the team then develop their training plan and check effectiveness of the training.
Knowledge transfer and Lessons Learned deployment across the team members.
Proactive identification of potential quality risks / Breakdown and containment / correction work on Predictive action
Optimization of resources Manpower, Electrical power consumption, Pneumatic / Nitrogen /Chilled water / Vacuum etc

• Managed efficient teams of up to 8 employees.
• Developed strategies to promote team member adherence to company regulations and performance goals
• Led projects ( D CAB ) and analyzed data to identify opportunities for improvement
• Drove operational improvements which resulted in savings and improved profit margins.
• Participated in continuous improvement by generating suggestions, engaging in problem-solving activities to support teamwork.
• Organized ongoing maintenance schedules to boost system performance & achieve maximum availability of equipment and zero production down time
• Ensure Safety, Health & 5S of all the equipment and working Environment
• Used critical thinking to break down problems, evaluate solutions and make decisions to achieve maintenance KPI's like MTTR and MTBF.
• Ensure NDC of equipment through periodic review and kaizen.
• Performed preventive or predictive or condition based maintenance of conveyance,lifting & filling equipment, using appropriate job plans, procedures and manuals.
• Troubleshot equipment breakdowns, Did Root Cause Analysis and take effective countermeasures to avoid recurrence of problem
• Performed preventive maintenance and repairs on production equipment such as motors, conveyors,filling equipments,mechanical components or electrical wiring and electrical components for production equipment.
• Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality
• Completed daily, weekly and monthly checklists on building equipment to maintain records of scheduled maintenance procedures
• Build new equipment and modified existing equipment.
• Planned and implemented solutions for repeated problems through RCA, RSA,FMEA & problem solving technique.
• Spare part management – BOM creation & Inventory management

• Continuous improvement and meet KPIs like MTBF, MTTR, IDC and Technical Availability
• Ensure the adherence to manufacturing process compliance with legal & safety requirements, customer requirements, Bosch standards and process specifications and ensure the team also follows the same
• Responsible for Shift operation in Breakdown Maintenance
• Work with CFT to address open issues
• Working with supplier to resolve major issues on machine
• Planning of Tooling and Spare parts management
• Review of Skills required to the team then develop their training plan and check effectiveness of the training.
• Knowledge transfer and Lessons Learned deployment across the team members.
• Proactive identification of potential quality risks / Breakdown and containment / correction work on Predictive action
• Optimization of resources Manpower, Electrical power consumption, Pneumatic / Nitrogen /Chilled water / Vacuum etc

• Understand Weld shop production and lean manufacturing
• Welded in flat, horizontal, vertical and overhead positions
• Understand Standardized work and prepared check sheets for Tact based production to reduce muda , mura & muri.
• Training to suppliers about FIFO, STD work , parts and information flow
• Human development and relationship building through good communication with suppliers
• Understand Lot production in Press shop
• Identified appropriate methodology to shorten cycle time and achieve target margins.
• Understand the optimization of energy sources