Shivam Bansal
Jajpur Road
Summary
Mechanical Engineer with 5 years of experience at Tata Steel, specializing in wagon tippler and Raw Material Handling System (RMHS) operations. Demonstrates a strong focus on Total Productive Maintenance (TPM), Safety, and Reliability. Proven track record in driving operational excellence and maintaining the highest standards of safety, quality, and reliability. Seeking challenging opportunities in the steel industry to leverage my skills and expertise in contributing to organizational growth and success.
Overview
5
5
years of professional experience
Work History
Junior Engineer(operations)
Tata Steel
Kalinganagar
01.2019 - 01.2024
- Overseeing operation and maintenance of twin and single wagon tippler & ensuring timely unloading of both railway and private wagons
- Rake handling: Kept the unloading time of railway rakes to a minimum by efficiently utilizing both twin and single wagon tipplers
- Shutdown planning: Successfully led multiple major shutdowns and breakdowns by effectively coordinating with the maintenance team and vendor partners, ensuring minimal downtime and optimal operational efficiency
- Operational excellence: Maintained a turnaround time of twin wagon tippler within 2.5 hours by efficiently coordinating with inbound logistics and downstream circuit
- Conveyor maintenance: Coordinated with mechanical team and vendor worker to reduce the spillage and maintain 5s in conveyors during monsoon season
- Work permit and interlock bypass system: Adept at issuing work permits, implementing power isolations, and maintaining and restoring interlock bypass details within the stipulated time
- Monitoring efficiency metrics such as delay time, turn-around time, and breakdowns, and implementing corrective actions to minimize delays, improve productivity, and ensure safety, thereby contributing to overall operational excellence
- Continuous improvement: Logged Kaizens and successfully passed multiple step audits and gemba visits
- Provided training to operators on the importance of TPM and Jishu Hosen.
Education
Bachelor of Technology - Mechanical Engineering
Manav Rachna University
Faridabad, Haryana06-2019
Skills
- TPM Implementation
- 5s Methodology
- Work permit system
- Shutdown planning
- Industrial safety
- Manpower handling
- SOP Implementation
- Rake handling
- Operational Excellence
- Power Isolation System
- Interlock bypass system
- Hazard identification & risk assessment
- Conveyor system
- Jishu Hosen training & implementation
- Kaizen implementation
Languages
- Hindi
- English
- German
Projects
CBC Centering Robot: Installed a robot to align and open the CBC of empty wagons, thereby reducing manual interventions. Smart Fencing: Installed fencing gates at the outhaul and inhaul work stations, interlocking them with the SAC drive to ensure the safety of working professionals and maintain uninterrupted and efficient workflow, enhancing overall operational safety and efficiency. Power Isolation Indicator: Installed red and green lights at the head and tail ends of conveyors, interlocked with the drive to indicate power isolation status, enhancing worker safety and allowing them to work safely in the conveyor area with visual confirmation, reducing the risk of accidents. Secondary discharge chute: Installed secondary discharge chute for material disposal near all apron feeders.
Languages
Hindi
First Language
English
Proficient (C2)
C2
German
Beginner
A1
Timeline
Junior Engineer(operations)
Tata Steel
01.2019 - 01.2024
Bachelor of Technology - Mechanical Engineering
Manav Rachna University
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