Shrinivas Pawar
Experienced Mechanical Engineer – Product Design & Cost Optimization
Pune,MH
Summary
Mechanical Engineer with 12+ years of experience in New Product Development (NPD), Advanced Development & Innovation (ADI), and Value Analysis & Value Engineering (VAVE). Delivered global refrigerator subsystem projects, including Crisper Systems, Shelving, Door Bins, and Accessories, from concept to launch. Led ADI innovations such as the 10-in-1 Convertible Refrigerator, Rotating Shelf, Collapsible Shelf, and Auto Defrost systems.
Proficient in design, prototyping, lifecycle testing, tooling, cost optimization, and manufacturing of plastic, sheet metal, and die-cast components. Skilled in DFX tools, GD&T, Tolerance Stack-Up, and Design Thinking. Experienced in managing global projects across the US, EMEA, China, and Bangladesh, coordinating with suppliers and resolving technical challenges.
Advanced user of Creo for 3D modeling and Windchill PLM systems. Strong leadership in team management and CAD design activities, with additional expertise in 2W/3W handlebar switches.
Overview
12
12
years of professional experience
7
7
years of post-secondary education
Work History
Lead Engineer VAVE
Kohler India pvt ltd
12.2023 - Current
- Led cross-functional teams to analyze and implement design, material, and manufacturing improvements without compromising quality or functionality.
- Identifying cost-saving opportunities through value stream mapping, component re-engineering, and supplier collaboration. Delivered successful projects involving material substitution, process optimization, and product feature rationalization, resulting in significant cost reductions and improved product margins.
- DFMA principles, GD&T, Tolerance Stack-Up, and Design Thinking. Skilled in CAD tools such as Creo and PLM systems like Windchill. Demonstrated ability to manage global projects, coordinate with suppliers, and resolve technical challenges. Adept at balancing innovation, functionality, and cost to meet customer and business requirements.
Senior Engineer
Whirlpool of India
01.2016 - 12.2023
- Collaborated with global cross-functional teams to lead engineering activities from customer requirements to product launch.
- Conducted functional decomposition, requirement analysis, and created product maps, functional block diagrams, P-diagrams, and FMEAs.
- Developed designs using DFX, 1D/3D tolerance stack-ups, simulations, and design calculations.
- Updated DVP&R and CPM documents, documented designs in A3s, and estimated part costs using DFMA tools or supplier quotes.
- Created production drawings with GD&T and ASTM standards, released in Windchill PLM, and reviewed for DFM/DFA with suppliers.
- Coordinated with service, marketing, GCD, manufacturing, and procurement teams to ensure design alignment with requirements.
- Evaluated fit, function, and performance during product builds and created test plans for validation.
- Managed First Part Approval (FPA) and PPAP processes.
- Generated VAVE ideas through product teardowns and developed concepts using 3D sketches, mechanism animations, and CAD renderings.
- Virtually validated concepts using Creo tools, reducing prototyping costs, and built working prototypes for proof of concept.
- Submitted Invention Disclosure Submissions (IDS) for patentability and innovation assessments
Senior Engineer
Varroc Engineering Pvt Ltd(2W/3W Switch division)
09.2015 - 01.2016
- Responsible for design and development of Two wheeler and Three wheeler handlebar switches
- Tool design review in line with product functional & fitment
- Tolerance and stack up analysis
- DFA & DFM of product
Design Engineer
Hi-Tech e soft pvt ltd(Deputed to Whirlpool of India Global technology Center)
07.2014 - 08.2015
- 2D & 3D Creation of Refrigerator components
- Release of CAD & Drawing using Windchill PLM system
- Concept generation using DFM, DFA & DFS methodologies
Asst Manager
Uno Minda Industries ltd(Switch and Gear division)
12.2012 - 07.2015
- Development of Two Wheeler Handle bar switches
- Bench marking and Reverse engineering the competitor products
- EBOM & MBOM Creation
- Design Validation Plan Creation as per the Customer requirement specifications
Education
Diploma - Tool and Die making
NTTF
06.2008 - 05.2012
B.Tech - Engineering Technology
BITS Pilani
06.2018 - 12.2021
Skills
Plastic & Sheet metal Design & Mfg
undefinedPatents
- Refrigerator shelf and method for producing the shelf, US9945601B1
- Modular storage, EP4050288A1
- Pedestal assemblies for laundry appliances, US20230076023A1
Hackathon innovationchallenges
Whirlpool India Hackathon 2018, Third prize, Successfully demonstrated the POC for 'Smart Switch in Crisper for object identification'
Awards
- CONSTELLATION Award, Awarded 'CONSTELLATION' three times at Whirlpool for different project deliveries
- Whirlpool Star Award, Awarded 'YOU ARE A STAR' Four times at Whirlpool
- Kohler Start of the Quarter VAVE Team
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Lead Engineer VAVE
Kohler India pvt ltd
12.2023 - Current
B.Tech - Engineering Technology
BITS Pilani
06.2018 - 12.2021
Senior Engineer
Whirlpool of India
01.2016 - 12.2023
Senior Engineer
Varroc Engineering Pvt Ltd(2W/3W Switch division)
09.2015 - 01.2016
Design Engineer
Hi-Tech e soft pvt ltd(Deputed to Whirlpool of India Global technology Center)
07.2014 - 08.2015
Asst Manager
Uno Minda Industries ltd(Switch and Gear division)
12.2012 - 07.2015
Diploma - Tool and Die making
NTTF
06.2008 - 05.2012
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