SHUBHANKAR SUMAN
Maintenance Manager - Steel Melting Shop
Ballari
Summary
Efficient maintenance professional skilled in task delegation, maintenance scheduling and team oversight. Commended for quality performance and reliability demonstrated several years of industry experience. Advanced knowledge of equipment maintenance and repairs.
Overview
13
13
years of professional experience
Work History
Deputy Manager
JSW Vijayanagar Works
01.2024 - Current
- Operation and maintenance of steel melting shop (bof) including gas cooling and cleaning system, gas recovery and export system, water and slurry management system.
- Completed converter revamping project within 45 days, encompassing gas duct replacement, scrubber primary and secondary venturi replacement, and scrubber pipeline replacement.
- Managed planning and execution of annual shutdown maintenance on flare stack gas holder and gas export station.
- Finalized lower stack replacement in 7.5 days in conjunction with 13 upper stack panel replacements.
- Implemented Total Quality Management (TQM) initiatives.
- Coordinated with team members, vendors, and external parties to facilitate effective management of activities, risk resolution, and follow-up
- Streamlined spare parts inventory through strategic planning, ensuring timely material availability and cost efficiency.
- Directed procurement vendor collaboration and initiated new vendor development for improved maintenance reliability.
- Collaborated with colleagues and contractors to share knowledge, enhancing operational efficiency and increasing safety awareness.
- Established safety compliance through development and implementation of SOPs, preparation of HIRA, and promotion of JCC initiatives.
Maintenance In-charge
Tata Steel
11.2017 - 12.2023
- Oversaw maintenance of SMS-BOF equipment, incorporating lance vessel gas cooling system, gas cleaning and recovery system, and material handling system.
- Skilled in lhf and rh maintenance including routine inspection, troubleshooting, preventive maintenance, and equipment repair.
- Directed spare parts inventory and enhanced spare management process to decrease downtime.
- Executed total quality management (TQM), total productive maintenance (TPM), and kaizen methodologies to enhance operational efficiency.
- Directed rollout of online work permit system to enhance and automate work authorization procedures.
- Developed, assessed, and updated technical documentation including SMP, FMEA, and ESI to meet safety standard requirements.
Junior Engineer
TSM (Formally Bhusan Steel Ltd)
04.2013 - 10.2017
- Supervised project and execution of vessel lance gas cooling and cleaning process.
- Skilled in conarc and lhf maintenance, including routine inspections, troubleshooting, preventive maintenance, and equipment repair.
- Directed maintenance and repair of vessel, Lance, Gas cleaning and gas cooling system, as area in-charge.
Education
MBA - Production And Operations Management
Amity University Online
04.2001 -
Bachelor of Technology - Mechanical Engineering
Biju Patnaik University of Technology
Odisha, India 04.2001 -
Diploma - Mechanical Engineering
State Board of Technical Education
Jharkhand, India 04.2001 -
Skills
Operation and maintenance planning
Plant maintenance
Condition monitoring
Preventive maintenance
Shutdown management
Inventory management
SAP PM
Safety management
Root cause analysis
Work order management
5S
Kaizen
TQM
Mean time between failures
Mean time to repair
Maintenance KPI reporting
Projects
- Revamping of Converter in 45 days @JSW Vijayanagar
- Lower Stack Changing in 7.5 days @JSW Vijayanagar
- Scrubber MTBF & Stack MTTR Improvement @Tata Steel Kalinganagar
- SMS - 180 ton Basic Oxygen Furnace erection and commissioning @Tata Steel Meramandali
Certifications
- Advanced Microsoft Excel Certification
- SAP PM Certification
Hobbies
- Badminton
- Cricket
- Swimming
Timeline
Deputy Manager
JSW Vijayanagar Works
01.2024 - Current
Maintenance In-charge
Tata Steel
11.2017 - 12.2023
Junior Engineer
TSM (Formally Bhusan Steel Ltd)
04.2013 - 10.2017
MBA - Production And Operations Management
Amity University Online
04.2001 -
Bachelor of Technology - Mechanical Engineering
Biju Patnaik University of Technology
04.2001 -
Diploma - Mechanical Engineering
State Board of Technical Education
04.2001 -