Shyam Madhukar Karale
Pune,MH
Summary
SENIOR PROFESSIONAL
With interest in:
~Quality & Operations ~
PROFILE SUMMARY
A result-oriented professional with nearly 9 years of experience in:
~Quality Assurance ~ Production Operations ~ Testing & Inspection
~Team Management ~Audits ~Process Engineering
Comprehensive experience in implementing significant solutions and managing day-to-day production & manufacturing operations & projects through effective utilization of man, machine, method & materials.
Possess a clear understanding of industry, technology trends with distinction of instituting quality excellence techniques to achieve product excellence at the lowest overall costs.
Expertise in handling new product development initiatives like PPAP with key focus on QCD (Quality, Cost & Delivery).
Excellent in defining & implementing quality standards and structured processes / internal control plans for manufacturing operations in plants; experienced in carrying out inspection, audits at supplier end for evaluation and vendor development. Supplier rating to monitor & improve the supplier rank.
Distinguished abilities in managing & leading teams for running successful production operations for achieving manufacturing excellence in coordination with stakeholders, suppliers & customers.
Excellent relationship building and communication skills with the ability to network with various departments on daily basis to resolve any quality problems / issues.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Suzlon Energy Ltd
08.2015
- As Senior Engineer Quality Assurance in Supplier chain management Dept.
- Key Result Areas:.
- Accountable for all Welding Process, DT & NDT (testing) & inspection of Fabrication -Structural tower parts.
- Preparation & coordination of approved WPS /PQR for structural parts according to ASME Section IX.
- Accountable for all manufacturing operation and final product Quality of Tubular Tower at Cu Built ,Satara.
- Functioned with different MBU for Defect analysis & improving process Excellence using tools like Six Sigma.
- QMS assurance of implementation at supplier end and MBU according to ISO: 9001.
- Insuring requirements of approval and certifications at SBU like ISO 3834 for Welding and ISO 9001 for QMS.
- Accountable for Scheduling the Internal Audit and preparing for External Audits.
- Suppler Quality & development at manufacturing plants of Tubular Towers & Fabricated parts.
- Entrusted with the responsibility of managing vendor quality like vendor audit vendor evaluation & vendor rating.
- Looked after Data Management System DMS, kept record, updated and controlled all QMS documents.
- Oversaw NCR management & looked after customer voice and complaints resolution and Site support.
- Quality Improvement Program implementation using PPAP, 8D and DMAIC, 5s, Kaizen, RCA, CAPA, Poka yoke.
- Prepared and managed Customer Clearance Certificates.
- End User for ERP - SAP R3 QM to handle supplier Quality management & DMS.
Senior Engineer
John Deere Technology, Onward Tech Ltd
02.2013 - 04.2015
- Manufacturing Services Key Result Areas.
- Carrying out incoming material inspection as well as Internal audits for the compliance of QMS.
- Conducting Supplier Audits for evaluation, GAP Analysis and periodic audits for special processes.
- Looking after PPAP documentation and review.
- Involved in work study for assembly operations and line balancing.
- Entrusted with the responsibility of defining Assembly Process Sequence (SOE); preparing presentation for the implementation of same.
- Accountable for ECM (Engineering Change Management) controls & updates in the manufacturing parts & processes.
- Overseeing improvement projects for continual improvement & ensuring QMS TS-16949 implementation.
Engineer
Suzlon Energy Ltd
02.2011 - 02.2013
- Re-joined in Aug 2015 with same department (SCM ) the key result area are mentioned above.
Production/Quality Engineer
MGI Coutier Exotech Pvt. Ltd
01.2010 - 01.2011
with Mahindra & Mahindra Ltd
07.2008 - 11.2009
- Farm and Equipment Sector, Nagpur as Graduate Engineering Trainee - Manufacturing PU / Tractor Assembly Shop.
Education
ISO -14001 - undefined
2014
environmental management system by john Deere in 2014 Six Sigma Green Belt organised by AIQM - ASCB accredited ASCB(E) UK in - undefined
2004
; Register number -5089-LSSGB-28-03.15 IRCA ISO 9001-2015 DIS (Draft International Standard) training, SGS India Pune in 2015. Certified NDT Level II in RT/UT/VT/DP from Insight from Radiant Quality Services and Insight Quality Services ACADEMIC DETAILS - undefined
2015
B.E - Mechanical Engineering
Babasaheb Naik college of Engineering, Amravati University
2008
Diploma - Mechanical Engineering
JSPM Dr. N.P.Hirani Institute of Politechnic
2004
Skills
- MS Office 2011 & MS Outlook
- ERP- SAP R/3 Production System,
- Adobe Pro 9 W-planer 2007 ,Creo-2 ,Team enter , Auto CAD -2013
Accomplishments
- ISO 27001-2005 ISMS information security and management System training by Onward Technology.
- IRCA,UK Accredited Training and Exam on "ISO 9001-2008 Lead Auditor" organised by SGS India.
- Certified Lead Auditor from IRCA (International Register for certified auditor) No40020686/128174247.
Certification
PFMEA organised by Exotech Private Limited in 2010
Advance Excel Training organised by Suzlon Energy Limited in 2011
Qualified Welding, Surface Preparation & Painting" Engineer organized by "Tata Projects "in May 2012
Training on TS 16949 organized by John Deere in 2013
ISO 20000-1 2011 -Service management system requirements awareness Session by Onward technology
Personal Information
PERSONAL DETAILS
, Date of Birth: 6th September 1983
Languages Known: Marathi, Hindi & English
Passport Number: J6270643 (validity Mar 2021)
Current Address: Oxy Ultima Society A606, Kesanand Road Wagholi Pune-412207
Declaration - I hereby declare that the information mentioned in the resume about my academic and professional experience is the correct and best of my knowledge -
Shyam Karale
Interests
ACADEMIC ACHIEVEMENTS
, Served as Joint Secretary of MESA (Mechanical Engineering Student Association) in 2006-07
Functioned as President of MESA in 2007-08
Bagged 3 National Level Paper Presentation Awards at Sangli, Pusad and Aurangabad
Won slogan, extempore, model presentation awards in various competition organized by Renewable Energy Club
Exhibited efficiency in getting campus selection in:
ONIDA in 2004
Mahindra & Mahindra, FES in 2007
Timeline
Suzlon Energy Ltd
08.2015
Senior Engineer
John Deere Technology, Onward Tech Ltd
02.2013 - 04.2015
Engineer
Suzlon Energy Ltd
02.2011 - 02.2013
Production/Quality Engineer
MGI Coutier Exotech Pvt. Ltd
01.2010 - 01.2011
with Mahindra & Mahindra Ltd
07.2008 - 11.2009
ISO -14001 - undefined
environmental management system by john Deere in 2014 Six Sigma Green Belt organised by AIQM - ASCB accredited ASCB(E) UK in - undefined
; Register number -5089-LSSGB-28-03.15 IRCA ISO 9001-2015 DIS (Draft International Standard) training, SGS India Pune in 2015. Certified NDT Level II in RT/UT/VT/DP from Insight from Radiant Quality Services and Insight Quality Services ACADEMIC DETAILS - undefined
B.E - Mechanical Engineering
Babasaheb Naik college of Engineering, Amravati University
Diploma - Mechanical Engineering
JSPM Dr. N.P.Hirani Institute of Politechnic
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