Sonu Yadav
Rewari,Haryana
Summary
Results-oriented operations management professional with over 20 years of experience in production planning, resource optimization, and team leadership. Proven ability to enhance efficiency, reduce costs, and deliver measurable improvements in factory performance through effective oversight of production processes and strict adherence to quality standards. Committed to driving continuous improvement initiatives while fostering a safe and collaborative workplace culture. Expertise in scaling operations, launching new products, and implementing process enhancements to achieve operational success within tight deadlines and budgets.
Overview
23
23
years of professional experience
Work History
Plant Head
Fixderma India Pvt Ltd
Neemrana, India
09.2025 - Current
- Oversaw daily operations, ensuring adherence to safety standards and production schedules and timely achievement.
- Overall responsibility for plant operations, including production, QA, QC, maintenance, SCM and Administration.
- Lead and manage all day-to-day manufacturing processes, including procurement and inventory management of Raw material, Packaging Material, and other consumables.
- Own the inventory system with precision: zero blind spots, minimal wastage, no last-minute stockouts.
- Build supply chain and lasting relationships with our suppliers to ensure timely deliveries, quality products, and continuous collaboration.
- Ensuring the manufacturing of cosmetics, personal care, and home care as per approved formulations, SOPs, and GMP guidelines
- Act as one point of contact for all matters related to plant operations.
- Improve OEE (Overall Equipment Effectiveness), availability, performance & quality.
- Developed and implemented process improvements to enhance operational efficiency and reduce waste.
- Led cross-functional teams in achieving production targets while maintaining quality control measures.
- Ensure quality checks across inventory, packing and dispatch processes to maintain accuracy and zero damage deliveries.
- Implementation of best practices on the shop floor with respect to cGMP and to ensure that all activities of the production and packing area are carried out in compliance with cGMP and safety guidelines.
- Mentored and trained staff on best practices for equipment operation and maintenance protocols.
- Devised and administered cost control initiatives savings.
- Streamlined manufacturing processes, resulting in improved efficiency and reduced downtime.
Factory Manager
Wederm Private Limited
Mohali
01.2024 - Current
- Oversee end to end factory operations, including production, quality control and maintenance.
- Develop and implement production schedule to meet customer demand while ensuring cost effectiveness.
- Ensure strict compliance with FDA & GMP and other industry regulation.
- Collaborate with R&D and marketing team for the successful launch of new products.
- Proficiency in using project management tools and methodologies.
- Skilled in balancing operational priorities to maximize resource utilization and minimize downtime.
- Strong understanding of product quality parameters, including stability, efficacy, and packaging integrity.
- Expertise in inventory optimization techniques, ensuring raw material availability without overstocking.
- Skilled in managing inbound and outbound logistics to ensure timely delivery of finished goods.
- Identifying and eliminating bottlenecks to improve production throughput.
- Increased production capacity by 100% through strategic upgrades and process optimization.
- Contribute to the development of the plant's long-term strategic goals.
- Experience of operating in a fast-paced high growth Environment.
AGM- Operations
Anveya Living Private Limited
Gurgaon
08.2018 - 09.2023
- Successfully launched 75 SKUs.
- Oversee end-to-end marketplace operations, third-party manufacturing (TPM), including logistics, order fulfilment, returns management, and third-party logistics (3PL) partnerships, ensuring operational efficiency and cost optimisation.
- Manage end-to-end inventory handling and stock maintenance.
- Implementation of WMS and other tech tools to maintain system hygiene in inventory, order management, and other system controls.
- Ensure timely picking &packing and dispatch as per the defined TAT
- Handles end-to-end dispatch operations, including coordination with logistics partner
- Manage and monitor Amazon FBA operations and other marketplaces
- Ability to conduct cost-benefit analyses for procurement decisions and product launches.
- Proven track record in managing the end-to-end NPD process from concept to market launch.
- Govern outbound, inbound dispatch & returns with process discipline
- Works comfortably across warehouses team, vendors, internal and other stakeholders.
- Innovate and implement initiatives that optimise processes, reduce costs, and drive continuous improvement across all operational aspects.
- Oversee day-to-day operations, ensuring smooth execution and efficiency.
- Familiarity with last-mile delivery technology platforms and tools.
- Experience in handling reconciliation and auditing processes.
- Collaborate with cross-functional teams, including Product, Tech, and Marketing, to enhance tools, features, and communication channels that elevate the overall platform experience.
Factory Manager
Rynders Labels Printing India Pvt. Ltd
Bhiwadi
08.2013 - 07.2018
- Oversaw end to end factory operations, including production, quality control and maintenance.
- Establish and maintain strong relationships with suppliers, ensuring timely order fulfillment and resolving any supply issues.
- Minimize carrying costs and prevent stockouts through effective planning and communication.
- Ensure transparent communication, data sharing, and alignment of goals across departments.
- Manage product costing activities, developing and maintaining detailed cost sheets for all products and suppliers.
- Act as the central point for coordination among suppliers, logistics providers, and internal teams.
- Build, mentor, and lead a high-performing supply chain team.
- Drive the adoption of advanced supply chain technologies for order management and tracking.
- Developed and executed sourcing strategies to optimize costs and ensure timely supply of materials.
Sr. Executive Purchase & Warehouse
M/S Staples Future Office Product Ltd.
Gurgaon
09.2007 - 05.2013
- Joint venture of Staples inc. & Future group
Executive Purchase
Alcome Overseas Pvt. Ltd.
Bhiwadi
03.2003 - 09.2007
- To Middle East and other European Countries.
- ALCOME OVERSEAS PVT. LTD. is a total Export Oriented Unit, Manufacturing and Exporting EAU DE PERFUME (which is in joint venture of ALTAMI Perfumes and Cosmetics Jeddah)
Education
Β.Α -
GPA: 56%
SENIOR SECONDARY - Arts
GPA: 69%
SECONDARY - Math, Science, S.S., Hindi, English
Skills
- Production Planning & Management
- Order Management
- Printing & Packaging
- Quality Assurance & Control
- Inventory & Supply Chain Management
- New Product Development
- Equipment maintenance
- Cost Optimization and Budgeting
- Sourcing & Procurement / Vendor Management
- MIS
- GMP and FDA Compliance
Accomplishments
- Received appreciation certificate from Staples Sales Head for maintaining Reorder Level (ROL).
- Appreciation received from the Head of Operations, Reynders Label Printing India Pvt. Ltd for identifying and utilizing non-moving stock, saving in procurement costs and minimizing waste.
- Successfully implemented automated packaging lines at Wederm Private Limited enhancing operational efficiency, reducing manual labor costs, and increasing packaging.
- Successfully led initiatives that resulted in a 100% increase in production output and sales by streamlining processes, optimizing resource utilization, and expanding the customer base.
Personal Information
- Date of Birth: 03/01/83
- Marital Status: Married
Timeline
Plant Head - Fixderma India Pvt Ltd
09.2025 - Current
Factory Manager - Wederm Private Limited
01.2024 - Current
AGM- Operations - Anveya Living Private Limited
08.2018 - 09.2023
Factory Manager - Rynders Labels Printing India Pvt. Ltd
08.2013 - 07.2018
Sr. Executive Purchase & Warehouse - M/S Staples Future Office Product Ltd.
09.2007 - 05.2013
Executive Purchase - Alcome Overseas Pvt. Ltd.
03.2003 - 09.2007
CBSE - SENIOR SECONDARY, Arts
CBSE - SECONDARY, Math, Science, S.S., Hindi, English
Maharishi Dayanand University - Β.Α,