Sourabh Barve
Jalgaon
Summary
Dynamic quality assurance professional with extensive experience at Jain Irrigation Systems Limited, excelling in root cause analysis and process audits. Proven track record in driving continuous improvement initiatives, enhancing productivity, and ensuring ISO 9001:2015 compliance. Skilled in Lean Six Sigma methodologies and adept at managing customer complaints effectively.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Senior Executive - Quality Assurance&service Dept.
Jain Irrigation Systems Limited
Jalgaon
05.2025 - Current
- Ensure implementation and adherence to the Quality Management System (QMS) in solar motor and component manufacturing.
- Conduct incoming, in-process, and final inspections of electrical, mechanical, and solar components, as per design and customer requirements.
- Perform process audits, and drive corrective actions for non-conformities in motor assembly and solar integration lines.
- Support NPD by preparing/reviewing Control Plans, PFMEA, and PPAP documents.
- Analyze field failures, prepare Failure Analysis Reports (FAR), and Customer Complaint Reports (CCR).
- Conduct electrical, mechanical, and endurance testing of BLDC, DC submersible, and surface solar motors.
- Perform advanced material testing using the XRF Analyzer, BDV Tester, Elongation Tester, Pin Hole Tester, Gauss Meter, etc.
- Maintain calibration of all testing equipment, and ensure traceability of inspection records.
- Resolved customer complaints in a timely manner.
Executive - Quality Assurance Department
Shakti Pumps (India) Ltd.
Pithampur
06.2022 - 04.2025
- Led Kaizen and continuous improvement initiatives, resulting in reduced rejections and enhanced productivity.
- Conducted root cause analysis using QC tools, Fishbone, and PDCA for defect elimination.
- Managed new product development, performance testing, and documentation of test reports.
- Performed final inspections (visual & dimensional) and maintained accurate records.
- Coordinated with incoming quality team to strengthen material inspection processes.
- Maintained calibration records and ISO documentation; successfully managed internal & external audits.
- Actively participated in Lean Quality Circles to minimize rework and rejections.
- Received multiple Employee Appreciation Awards for outstanding Kaizen contributions.
- Maintained a database of records related to ISO certifications and audits conducted.
- Maintained records of nonconformance , corrective actions taken, customer complaints.
Jr. Executive - Quality Assurance Department
Shakti Pumps (India) Ltd.
Pithampur
04.2018 - 05.2022
- Inspected incoming materials for conformance to specifications and quality standards.
- Maintained detailed records on all incoming materials inspected, including lot numbers, serial numbers, part numbers.
- Analyzed non-conforming parts to identify root causes of defects and provided corrective action recommendations.
- Used root cause analysis tools to determine failures and provide appropriate counter-measures to prevent repeat failures.
Education
MBA - Production & Operations Management
Sage University
Indore12.2020
B.E. - Mechanical Engineering
Rajiv Gandhi Proudyogiki Vishwavidyalaya
Bhopal12.2016
HSC - Science
M.P. Board of Secondary Education
12.2012
SSC -
M.P. Board of Secondary Education
12.2010
Skills
- Quality assurance and control
- Lean Six Sigma and Kaizen
- Root cause analysis
- 8D problem solving
- Fishbone diagramming
- PDCA methodology
- New product development
- PPAP compliance
- ISO 9001:2015 documentation
- Process and product audits
- PFMEA analysis
- Control plans development
- CAPA management
- Inspection processes
- Calibration management
- SAP proficiency
- AutoCAD expertise
- Advanced MS Office skills
- 7 QC tools application
- FMEA techniques
- Pareto analysis
- Control charts usage
Certification
- Lean Six Sigma Green Belt - MSME Centre, Indo-German Tool Room, Indore
- AutoCAD Training - Indo-German Tool Room, Indore
- 5S & 3M (Muda, Mura, Muri) Industrial Training
- "Launch Your Start-up: Exploration of E-Ship" - Sage University
- SAP (Calibration Module) & Advanced MS Office
Accomplishments
- Multiple Employee Appreciation Certificates for Kaizen & Improvement Projects at Shakti Pumps
- Successfully managed ISO documentation and audits with zero major non-conformities
- Played key role in reducing field failures through data-driven corrective actions
- Represented university as Nodal Player in Volleyball (Team Leadership)
Hobbies and Interests
- Bike Riding
- Volleyball
Languages
- English
- Hindi
- Marathi
Personal Information
- Willing To Relocate: 1
- Date of Birth: 12/05/94
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
English
Proficient (C2)
C2
Hindi
Native
Native
Marathi
Intermediate (B1)
B1
Timeline
Senior Executive - Quality Assurance&service Dept.
Jain Irrigation Systems Limited
05.2025 - Current
Executive - Quality Assurance Department
Shakti Pumps (India) Ltd.
06.2022 - 04.2025
Jr. Executive - Quality Assurance Department
Shakti Pumps (India) Ltd.
04.2018 - 05.2022
MBA - Production & Operations Management
Sage University
B.E. - Mechanical Engineering
Rajiv Gandhi Proudyogiki Vishwavidyalaya
HSC - Science
M.P. Board of Secondary Education
SSC -
M.P. Board of Secondary Education