SOURABH BARVE
Quality Assurance Engineer
Jalgaon
Summary
Result-oriented Quality Assurance Professional with over 7+ years of experience in quality management, process improvement, and productivity enhancement. Skilled in implementing Lean Six Sigma methodologies, ISO standards, Kaizen, and root cause analysis to drive operational excellence and product quality. Certified Lean Six Sigma Green Belt holder with strong technical and leadership capabilities, seeking a challenging role in a growth-oriented organization.
Overview
8
8
years of professional experience
5
5
Certifications
1
1
Language
Work History
Senior Executive – Quality Assurance & Service Department
Jain Irrigation Systems Limited
05.2025 - Current
- Ensure implementation and adherence to Quality Management System (QMS) in solar motor and component manufacturing.
- Leading quality teams, audits, CAPA, and continuous improvement initiatives to reduce defects, field failures, and customer complaints across manufacturing and service operations
- Conduct incoming, in-process, and final inspections of electrical, mechanical, and solar components as per design and customer requirements.
- Perform process audits and drive corrective actions for non-conformities in motor assembly and solar integration lines.
- Support NPD by preparing/reviewing Control Plans, PFMEA, and PPAP documents.
- Analyze field failures, prepare Failure Analysis Reports (FAR) & Customer Complaint Reports (CCR).
- Conduct electrical, mechanical, and endurance testing of BLDC, DC submersible, and surface solar motors.
- Perform advanced material testing using XRF Analyzer, BDV Tester, Elongation Tester, Pin Hole Tester, Gauss Meter, etc.
- Maintain calibration of all testing equipment and ensure traceability of inspection records.
- Experienced in BLDC motor servicing, controller troubleshooting, parameter setting, and resolving field complaints with focus on efficiency, safety, and customer satisfaction.
- Currently handling insurance-related activities in the department, including claim filing, documentation, surveyor coordination, and follow-ups with insurance companies. coordination, document preparation, surveyor follow-ups, and timely settlement in coordination with insurers.
Executive – Quality Assurance Department
Shakti Pumps (India) Ltd.
06.2022 - 04.2025
- Led Kaizen and continuous improvement initiatives resulting in reduced rejections and enhanced productivity.
- Quality inspection and testing of submersible pumps including performance, head-discharge, efficiency as per standards.
- Experienced in failure analysis, CAPA implementation, quality documentation, and continuous improvement to reduce defects and field complaints.
- Conducted root cause analysis using QC tools, Fishbone, and PDCA for defect elimination.
- Managed new product development, performance testing, and documentation of test reports.
- Performed final inspections (visual & dimensional) and maintained accurate records.
- Coordinated with incoming quality team to strengthen material inspection processes.
- Maintained calibration records and ISO documentation; successfully managed internal & external audits.
- Actively participated in Lean Quality Circles to minimize rework and rejections.
- Received multiple Employee Appreciation Awards for outstanding Kaizen contributions.
Jr. Executive – Quality Assurance Department
Shakti Pumps (India) Ltd.
04.2018 - 05.2022
- Incoming Quality Engineer with expertise in vendor quality management, incoming material inspection, test and measurement tools, NCR handling, root cause analysis, and ensuring material compliance to quality standards.
- Verification of electrical parameters, dimensional checks, and functionality of incoming materials using standard test instruments.
- Maintenance of incoming quality records, inspection reports, and compliance documentation for audits and traceability.
Education
MBA - Production & Operations Management
Sage University
Indore01.2020
B.E. - Mechanical Engineering
Rajiv Gandhi Proudyogiki Vishwavidyalaya
Bhopal01.2016
HSC - Science
M.P. Board of Secondary Education
Bhopal, India01.2012
SSC -
M.P. Board of Secondary Education
Bhopal, India01.2010
Skills
Quality Tools: 7 QC Tools, 8D, FMEA, CAPA, Pareto, Control Charts
Accomplishments
- Multiple Employee Appreciation Certificates for Kaizen & Improvement Projects at Shakti Pumps
- Successfully managed ISO documentation and audits with zero major non-conformities
- Played key role in reducing field failures through data-driven corrective actions
- Represented university as Nodal Player in Volleyball (Team Leadership)
Certification
Lean Six Sigma Green Belt – MSME Centre, Indo-German Tool Room, Indore
Interests
Hobbies : Bike Riding, Volleyball
Timeline
Senior Executive – Quality Assurance & Service Department
Jain Irrigation Systems Limited
05.2025 - Current
Executive – Quality Assurance Department
Shakti Pumps (India) Ltd.
06.2022 - 04.2025
Jr. Executive – Quality Assurance Department
Shakti Pumps (India) Ltd.
04.2018 - 05.2022
B.E. - Mechanical Engineering
Rajiv Gandhi Proudyogiki Vishwavidyalaya
MBA - Production & Operations Management
Sage University
HSC - Science
M.P. Board of Secondary Education
SSC -
M.P. Board of Secondary Education
PERSONAL DETAILS
Date of Birth : 5th December 1994 Gender : Male Marital Status : Married Nationality : Indian Current Location : Jalgaon, Maharashtra Willing to Relocate : Yes