Dynamic Sr. D.G.M at Simplex Castings Ltd. with expertise in induction melting and process optimization. Proven track record in enhancing production efficiency and leading teams to exceed targets. Adept at data analysis and conflict resolution, ensuring safety compliance while driving project success in high-pressure environments.
Overview
30
30
years of professional experience
Work History
Sr. D.G.M (MELTING/ PRODUCTION)
SIMPLEX CASTINGS LTD.
Bhilai
11.2016 - Current
Company Overview: SIMPLEX CASTINGS LTD
IS MANUFACTURING 600 TONNES OF GRAY IRON, 400 TONNES OF DUCTILE(S.G) & 100 TONNES OF STEEL PER MONTH, AGAINST INDIGENOUS AS WELL AS EXPORT ORDER; MAINLY COKE OVEN ITEMS, PUMPS, PRESSURE VALVES, INGOT MOULD, BLAST FURNACE EQUIPMENT, RAILWAY SPARES (ASSEMBLIES), WINDMILL SPARES & EARTHMOVER EQUIPMENTS
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON, 1 TON & 10T CAPACITIES & CUPOLA FURNACES OF 6TON/HR & 18TON/HR CAPACITIES
ALSO TWO ARPA MACHINES FOR GREEN SAND MOLDING OF 1300 KN CAPACITY
SIMPLEX CASTINGS LTD
IS MANUFACTURING 600 TONNES OF GRAY IRON, 400 TONNES OF DUCTILE(S.G) & 100 TONNES OF STEEL PER MONTH, AGAINST INDIGENOUS AS WELL AS EXPORT ORDER; MAINLY COKE OVEN ITEMS, PUMPS, PRESSURE VALVES, INGOT MOULD, BLAST FURNACE EQUIPMENT, RAILWAY SPARES (ASSEMBLIES), WINDMILL SPARES & EARTHMOVER EQUIPMENTS
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON, 1 TON & 10T CAPACITIES & CUPOLA FURNACES OF 6TON/HR & 18TON/HR CAPACITIES
ALSO TWO ARPA MACHINES FOR GREEN SAND MOLDING OF 1300 KN CAPACITY
Sr. MANAGER (MELTING/ PRODUCTION)
SHIVALIK ENGG.IND. PVT. LTD.
Bhilai
05.2015 - 10.2016
Company Overview: SHIVALIK ENGINEERING INDUSTRIES ARE ONE OF THE LEADING MANUFACTURERS OF AUTOMOBILE SPARES
THEY ARE THE ONLY COMPANY IN CHHATTISGARH WHO HAD BEEN MANUFACTURING AUTOMOBILE PARTS FOR ASHOK LEYLAND, TATA MOTORS, VOLVO EICHER & SONALIKA TRACTORS
THE PLANT IS FULLY AUTOMATED WITH HIGH PRESSURE MOULDING LINE(DISA) & TRI-TRACK INDUCTION FURNACE(INDUCTOTHERM)
THEY HAVE AT PRESENT TWO UNITS & PREPARING TO START THE THIRD
THEY HAVE MANUFACTURING CAPACITY OF 2500 TONS PER MONTH IN A SINGLE PLANT
SHIVALIK ENGINEERING INDUSTRIES ARE ONE OF THE LEADING MANUFACTURERS OF AUTOMOBILE SPARES
THEY ARE THE ONLY COMPANY IN CHHATTISGARH WHO HAD BEEN MANUFACTURING AUTOMOBILE PARTS FOR ASHOK LEYLAND, TATA MOTORS, VOLVO EICHER & SONALIKA TRACTORS
THE PLANT IS FULLY AUTOMATED WITH HIGH PRESSURE MOULDING LINE(DISA) & TRI-TRACK INDUCTION FURNACE(INDUCTOTHERM)
THEY HAVE AT PRESENT TWO UNITS & PREPARING TO START THE THIRD
THEY HAVE MANUFACTURING CAPACITY OF 2500 TONS PER MONTH IN A SINGLE PLANT
Sr. MANAGER (H.O.D - MELTING)
SIMPLEX CASTINGS LTD.
Bhilai
09.2004 - 04.2015
Company Overview: SIMPLEX CASTINGS LTD
IS MANUFACTURING 600 TONNES OF GRAY IRON, 400 TONNES OF DUCTILE(S.G) & 100 TONNES OF STEEL PER MONTH, AGAINST INDIGENOUS AS WELL AS EXPORT ORDER; MAINLY COKE OVEN ITEMS, PUMPS, PRESSURE VALVES, INGOT MOULD, BLAST FURNACE EQUIPMENT, RAILWAY SPARES (ASSEMBLIES), WINDMILL SPARES & EARTHMOVER EQUIPMENTS
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON, 1 TON & 10T CAPACITIES & CUPOLA FURNACES OF 6TON/HR & 18TON/HR CAPACITIES
ALSO TWO ARPA MACHINES FOR GREEN SAND MOLDING OF 1300 KN CAPACITY
SIMPLEX CASTINGS LTD
IS MANUFACTURING 600 TONNES OF GRAY IRON, 400 TONNES OF DUCTILE(S.G) & 100 TONNES OF STEEL PER MONTH, AGAINST INDIGENOUS AS WELL AS EXPORT ORDER; MAINLY COKE OVEN ITEMS, PUMPS, PRESSURE VALVES, INGOT MOULD, BLAST FURNACE EQUIPMENT, RAILWAY SPARES (ASSEMBLIES), WINDMILL SPARES & EARTHMOVER EQUIPMENTS
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON, 1 TON & 10T CAPACITIES & CUPOLA FURNACES OF 6TON/HR & 18TON/HR CAPACITIES
ALSO TWO ARPA MACHINES FOR GREEN SAND MOLDING OF 1300 KN CAPACITY
ASST. SUPERINTENDENT (PRODUCTION-FCE)
SAURABH METALS PVT.LTD
Bhopal
05.2002 - 08.2004
Company Overview: SAURABH METALS PVT
LTD IS A MAJOR SUPPLIER OF BHEL ALL OVER INDIA AND IS PRESENTLY MANUFACTURING 300 TONNES OF MILD STEEL & 200 TONNES OF STAINLESS STEEL PER MONTH WITH A WELL EQUIPPED CO2 PLANT FOR CO2 SAND SYSTEM OF MOULDING
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON CAPACITIES
SAURABH METALS PVT
LTD IS A MAJOR SUPPLIER OF BHEL ALL OVER INDIA AND IS PRESENTLY MANUFACTURING 300 TONNES OF MILD STEEL & 200 TONNES OF STAINLESS STEEL PER MONTH WITH A WELL EQUIPPED CO2 PLANT FOR CO2 SAND SYSTEM OF MOULDING
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON CAPACITIES
SHIFT IN-CHARGE (INDUCTION MELTING)
SIMPLEX CASTINGS LTD.
Bhilai
07.1995 - 04.2002
Company Overview: SIMPLEX CASTINGS LTD
IS MANUFACTURING 600 TONNES OF GRAY IRON, 400 TONNES OF DUCTILE(S.G) & 100 TONNES OF STEEL PER MONTH, AGAINST INDIGENOUS AS WELL AS EXPORT ORDER; MAINLY COKE OVEN ITEMS, PUMPS, PRESSURE VALVES, INGOT MOULD, BLAST FURNACE EQUIPMENT, RAILWAY SPARES (ASSEMBLIES), WINDMILL SPARES & EARTHMOVER EQUIPMENTS
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON, 1 TON & 10T CAPACITIES & CUPOLA FURNACES OF 6TON/HR & 18TON/HR CAPACITIES
ALSO TWO ARPA MACHINES FOR GREEN SAND MOLDING OF 1300 KN CAPACITY
SIMPLEX CASTINGS LTD
IS MANUFACTURING 600 TONNES OF GRAY IRON, 400 TONNES OF DUCTILE(S.G) & 100 TONNES OF STEEL PER MONTH, AGAINST INDIGENOUS AS WELL AS EXPORT ORDER; MAINLY COKE OVEN ITEMS, PUMPS, PRESSURE VALVES, INGOT MOULD, BLAST FURNACE EQUIPMENT, RAILWAY SPARES (ASSEMBLIES), WINDMILL SPARES & EARTHMOVER EQUIPMENTS
MANUFACTURING EQUIPMENTS ARE INDUCTION FURNACES OF 3TON, 1 TON & 10T CAPACITIES & CUPOLA FURNACES OF 6TON/HR & 18TON/HR CAPACITIES
ALSO TWO ARPA MACHINES FOR GREEN SAND MOLDING OF 1300 KN CAPACITY
Education
P.G.D.C.A -
AISECT
01.2002
B.E - METALLURGY
AMIIM
01.1997
B. Sc - MATHS
RAVISHANKAR SHUKLA
01.1993
Skills
Induction melting
Process optimization
Equipment maintenance
Inventory management
Team leadership
Safety compliance
Data analysis
Problem solving
Project management
Critical thinking
Conflict resolution
Flexible and adaptable
Self-Directed
Calm under pressure
Special Achievements
Successful manufacturing of AUSTENITIC DUCTILE IRON (Ni-RESIST D-2) with complete processing & micro structural analysis for M/S FOURESS ENGINEERING LTD.
Developmental processes & manufacturing of Test block from M/S ENERCON for WINDMILL CASTINGS for low temperature application.
Successful Development of C.G.Iron for Arcelor Mittal & Tisco.
Checker Support assembly for Blast furnace developed successfully for Nippon.
Company Profiles
SHIVALIK ENGINEERING INDUSTRIES, Leading manufacturers of automobile spares. They are the only company in Chhattisgarh who had been manufacturing automobile parts for Ashok Leyland, Tata Motors, Volvo Eicher & Sonalika Tractors. The plant is fully automated with high pressure moulding line (DISA) & tri-track induction furnace (Inductotherm). They have at present two units & preparing to start the third. They have manufacturing capacity of 2500 tons per month in a single plant.
SIMPLEX CASTINGS LTD., Manufacturing 600 tonnes of gray iron, 400 tonnes of ductile (S.G) & 100 tonnes of steel per month, against indigenous as well as export order; mainly coke oven items, pumps, pressure valves, ingot mould, blast furnace equipment, railway spares (assemblies), windmill spares & earthmover equipments. Manufacturing equipments are induction furnaces of 3 ton, 1 ton & 10T capacities & cupola furnaces of 6 ton/hr & 18 ton/hr capacities. Also two ARPA machines for green sand molding of 1300 KN capacity.
SAURABH METALS PVT. LTD, A major supplier of BHEL all over India and is presently manufacturing 300 tonnes of mild steel & 200 tonnes of stainless steel per month with a well equipped CO2 plant for CO2 sand system of moulding. Manufacturing equipments are induction furnaces of 3 ton capacities.
Job Profile
Arranging all the raw materials for shift wise melting requirements to the shift melters.
Chasing up for all the tools & tackles regarding melting division for smooth running of furnace.
Suggesting & analyzing all the scrap compositions to meet the basic needs & also minimizing the cost of the heat.
Complete processing of ductile (s.g) iron of all grades, controlling of metallographic behaviour & it's micro structural analysis.
Melting of all possible grades of gray iron, ductile iron, plain carbon steel & stainless steel in medium frequency core less type Induction furnace.
Working as H.O.D (MELTING) since 2007 till date in Induction Furnace.
Planning & coordination of in-house activities.
Training to junior employees, trainees regarding metallurgical behaviour of metals, 5S & ISO.
Handling all Production activities including planning & mold generation for fulfilling targets of monthly production & dispatch plan.
Cost effective planning & production for all items including pattern chasing, molding tools & tackles.
Interaction with clients regarding production & delivery schedule.
Personal Information
Father's Name: Late Shri, R.L.KHASTGIR
Notice Period: ONE MONTH
Date of Birth: 10/11/1972
Gender: Male
Marital Status: Married
Timeline
Sr. D.G.M (MELTING/ PRODUCTION)
SIMPLEX CASTINGS LTD.
11.2016 - Current
Sr. MANAGER (MELTING/ PRODUCTION)
SHIVALIK ENGG.IND. PVT. LTD.
05.2015 - 10.2016
Sr. MANAGER (H.O.D - MELTING)
SIMPLEX CASTINGS LTD.
09.2004 - 04.2015
ASST. SUPERINTENDENT (PRODUCTION-FCE)
SAURABH METALS PVT.LTD
05.2002 - 08.2004
SHIFT IN-CHARGE (INDUCTION MELTING)
SIMPLEX CASTINGS LTD.
07.1995 - 04.2002
P.G.D.C.A -
AISECT
B.E - METALLURGY
AMIIM
B. Sc - MATHS
RAVISHANKAR SHUKLA
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