Sundar N
Viralimalai
Summary
Over 17 years of experience in wind turbine blade manufacturing, demonstrating a commitment to excellence and organizational success. Proven ability to drive projects that enhance operational efficiency and product quality. Skilled in collaborating with cross-functional teams to achieve strategic goals and foster professional growth.
Overview
16
16
years of professional experience
Work History
Senior Engineer
Envision Wind Power technologies India Private Limited
06.2023 - Current
- Executed pre-FPQ audits to address observations before production launch.
- Monitored KPC and KCC metrics in manufacturing to ensure adherence to quality standards.
- Drove achievement of quality KPIs to enhance overall performance.
- Established quality control systems to improve product compliance efficiency.
- Engaged cross-functional teams to reduce NCR and implement corrective actions.
- Collaborated with HQ team on annual audit plan, securing quality approval for implementation.
- Applied engineering best practices to streamline operational procedures and optimize outcomes.
Engineer
Nordex India Manufacturing Private Limited
05.2022 - 06.2023
- Lead Moulding Quality Team and their activities
- Implemented a layered process audit system to enhance quality control.
- Resolved major defects through root cause analysis.
- Analyzed COPQ to identify and reduce defect levels.
- Coordinated with global team on new process implementation.
- Conducting trainings for Quality team
- Inspection record creation for new projects and updates
- Ensured calibration of instruments to maintain accuracy in measurements.
Senior Engineer
INDUTCH COMPOSITE TECHNOLOGY PVT LTD
05.2017 - 05.2022
- Handled Quality Team activities.
- Prepared quality control plan for new product launch, ensuring compliance with industry standards.
- To review the design and make the process instruction (SOP)
- Raised NCR for non-conformance observed in product, facilitating timely resolution and adherence to quality standards.
- Follow up for NCR close with Proper RCA.
- Coordinated with customers to review complaints and understand requirements, enhancing customer satisfaction and product alignment.
- Final Inspection of the product before dispatching
- Calibrated instruments.
- Conducted incoming inspections.
- Leading manufacturer of windmill blades and FRP mould manufacturing in India
Assistant Engineer
HANIL TUBE INDIA PVT Ltd
Chennai
01.2014 - 05.2017
- Coordinated production planning to align with HMI plan, maintaining a three-day stock level.
- Ensured no overproduction through meticulous monitoring and adjustment of processes.
- Earned best employee recognition in 2016 for exemplary dedication and excellence.
JUNIOR ENGINEER
WINWIND POWER ENREGY PVT LTD
Chennai
11.2009 - 01.2014
Education
DIPLOMA IN MECHANICAL ENGINNERING (SANDWICH) -
Tamil Nadu Polytechnic College
Madurai10.2009
Skills
- Auto Cad 2D & 3D
- MS Office
- Share point
- SAP
- PLM
CORE COMPETENCIES:
- Blade manufacturing process
- New part implementation
ACHIEVEMENT
- Led multiple Quality Improvement initiatives in the Blade Manufacturing process by forming and mentoring QCC teams, achieving 1000+ zero-defect shells in 2025.
- Represented the organization in Denmark for Root Joint Technology Transfer, successfully implementing the transferred process at the plant.
- Drove Blade Cost Reduction initiatives through systematic defect reduction and process optimization.
Languages
- Tamil
- Hindi
- English
Disclaimer
I hereby assure that information furnished above by me is true to the best my knowledge.
Global Assignments
- Spain - New blade model training
- Denmark - Root joint technology transfer training
SKILLS
- KPI management
- Quality control
- 8D Reports
- Control plan
- FMEA
- Production Planning
- Blade NCR handling
- Jigs & Fixture validation
- Job safety risk assessment
- RCA
- Decision making
- Team mangement
- QCC
Personal Information
- Date of Birth: 05/15/90
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Senior Engineer
Envision Wind Power technologies India Private Limited
06.2023 - Current
Engineer
Nordex India Manufacturing Private Limited
05.2022 - 06.2023
Senior Engineer
INDUTCH COMPOSITE TECHNOLOGY PVT LTD
05.2017 - 05.2022
Assistant Engineer
HANIL TUBE INDIA PVT Ltd
01.2014 - 05.2017
JUNIOR ENGINEER
WINWIND POWER ENREGY PVT LTD
11.2009 - 01.2014
DIPLOMA IN MECHANICAL ENGINNERING (SANDWICH) -
Tamil Nadu Polytechnic College