SUNIL DASH
Senior Manager – Safety
Barbil
Summary
Experienced Environment, Health & Safety (EHS) professional with 12 years in manufacturing and industrial projects. Developed and implemented Safety Management Systems, enhancing workplace safety culture. Navigated Environmental Compliance and Fire & Emergency Management, ensuring adherence to ISO 45001 and ISO 14001 standards while driving continuous improvement in safety practices.
Overview
3
3
Languages
12
12
years of professional experience
Work History
Sr. Manager – Safety
Brahmani River Pellets Private Limited
10.2018 - Current
- Led integration of BRPL into Tata Steel Safety Management System covering Process Safety Management, Workplace Safety, Road Safety and Contractor Safety Management.
- Coordinated implementation with all departments and line managers, served as Safety Governance Convener, managed statutory compliance, emergency preparedness, contractor safety, audits, inspections, HIRA, training and fire safety systems.
- Facilitated closure of 1,164 safety observations including 40 High-Potential cases.
- Implemented Dust Suppression Mist Cannon systems and strengthened fire hydrant redundancy through sectional isolation valves.
- Achieved 7.66 Million Safe Man-Hours (FY 2024-25) and supported Tata Steel CSM & PSSR assessments with score of 92/100.
- Led safety initiatives that reduced workplace incidents and enhanced compliance with regulations.
- Developed and implemented safety training programs, significantly improving employee awareness and preparedness.
- Monitored safety performance metrics and conducted audits, ensuring adherence to industry standards.
- Collaborated with cross-functional teams to drive continuous improvement in safety processes and protocols.
Assistant Manager – Safety & Environment
Tata Steel Limited
02.2017 - 09.2018
- Oversaw safety and environmental operations at the ferro alloys processing plant (FAP) in Bamnipal.
- Executed thorough safety inspections and audits, ensuring adherence to industry standards. Completed hazard identification and risk assessment (HIRA) studies for proactive risk management. Performed contractor safety audits to verify compliance with established safety measures. Investigated incidents to identify causes, and implement corrective actions. Reviewed emergency preparedness plans for effectiveness in crisis situations.
- Oversaw safety KPIs, facilitated safety committee reviews, and ensured training program effectiveness, and statutory compliance.
- Facilitated environmental MIS and CTO compliance through timely submissions to SPCB and MOEF & CC.
- Spearheaded the implementation of safety management systems, resulting in improved compliance and fewer incidents.
- Designed and implemented safety training initiatives, boosting employee engagement and awareness in environmental practices.
- Executed risk assessments and audits, uncovering vital areas for improvement in workplace safety protocols.
- Partnered with cross-functional teams to implement sustainable practices, fostering a culture of environmental responsibility.
- Evaluated safety performance metrics to propel continuous improvement initiatives, enhancing operational efficiency.
- Facilitated incident investigations and root cause analyses, enhancing a proactive safety culture within the organization.
- Led the implementation of safety management systems, resulting in enhanced compliance and reduced incidents.
- Developed and conducted safety training programs, improving employee engagement and awareness in environmental practices.
- Facilitated risk assessments and audits, identifying critical areas for improvement in workplace safety protocols.
- Collaborated with cross-functional teams to integrate sustainable practices, promoting a culture of environmental responsibility.
Sr. Engineer – EHS
Larsen & Toubro Limited
04.2014 - 01.2017
- Managed HSE activities for Tata Steel Kalinganagar Sinter Plant and Bhilai Steel Plant expansion projects, ensuring adherence to safety regulations.
- Led cross-functional teams to enhance workplace safety, achieving a measurable decrease in incident rates.
- Received appreciation for supporting the achievement of 18.4 million LTI-free man-hours.
- Facilitated training programs on EHS protocols, promoting a proactive culture of safety and accountability among employees.
- Led cross-functional teams to enhance workplace safety, resulting in a significant reduction in incidents.
- Conducted comprehensive risk assessments and safety audits, identifying critical areas for improvement and mitigation.
Education
NEBOSH International General Certification - Occupational Health & Safety
Nviron
Cuttack, India 04.2001 -
Post Diploma in Industrial Safety - Industrial Safety
State Council For Technical Education & Vocation Training
Bhubaneswar 04.2001 -
B.Tech - Applied Electronics & Instrumentation Engineering
Biju Patnaik University of Technology Odisha
Bhubaneswar 04.2001 -
Skills
EHS management
Safety management
Process Safety Management
Risk Assessment
Incident Investigation
Contractor Safety Management
Fire & Emergency Management
Environmental Compliance
Statutory Compliance
Audits & Inspections
ISO certifications
Training development
Lockout/tagout procedures
Key Career Achievements
- Integrated BRPL Safety Management System with Tata Steel Safety Framework.
- Led engineering controls including dust suppression systems and fire protection redundancy improvements.
- Delivered multi-million safe man-hour milestones while strengthening proactive safety culture and compliance.
Timeline
Sr. Manager – Safety
Brahmani River Pellets Private Limited
10.2018 - Current
Assistant Manager – Safety & Environment
Tata Steel Limited
02.2017 - 09.2018
Sr. Engineer – EHS
Larsen & Toubro Limited
04.2014 - 01.2017
NEBOSH International General Certification - Occupational Health & Safety
Nviron
04.2001 -
Post Diploma in Industrial Safety - Industrial Safety
State Council For Technical Education & Vocation Training
04.2001 -
B.Tech - Applied Electronics & Instrumentation Engineering
Biju Patnaik University of Technology Odisha
04.2001 -