Sunil Kumar
Faridabad
Summary
Working as Team leader of Assembly Line of Backhoe vehicle in JCB with expertise in production planning schedule ,monitoring performance, delegating work and motivating members. Versed in managing daily direction and team communication.
Overview
22
22
years of professional experience
Work History
Team Leader ( Backhoe Vehicle Assembly)
JCB
04.2022 - Current
- Skill matrix for new staff for vehicle assembly
- Training for new staff for different job
- 3* 3 skill matrix
- Manage manpower ,resolving day to day issue at zone of boom dipper ,M line ,cab dropping and harness dress up .
- Analysis of safety/quality /cost/productivity incidents , taking countermeasures and present to senior members .
- Analysis of rejection and submitting countermeasures and presents to senior manager.
- Maintain daily checklists and adherence of applicable rules rules of assembly shop .
- Completing day to day activities and report submission
- Process improvement for vehicle assembly at boom dipper and loader arm sub assembly
- Roll off ,Machine operation ,Boom dipper joint with king post carriage ,Oil filling ,Break making , boom dipper movement , Excavator Valve block operation ,Loader valve block operation,Cab dropping , loader arm joining with main frame ,Oil filling ,Coolant filling , Evb assembly ,Lvb assembly . Kingpost and carriage assembly ,Hydraulic tank and diesal tank assembly ,Process modification , 2dx loader ,2dx upgrade , RBC circuit , BS 4 backhoe , harness checking ,Critical point check sheet
- Coordinated team activities and delegated tasks to ensure efficient completion of projects.
- Created training materials and conducted group trainings on new processes or procedures.
- Collaborated with other departments to ensure alignment of goals across teams.
- Maintained a positive work environment that promoted collaboration between team members.
- Delegated daily tasks to team members to optimize group productivity.
- Completed daily quality assurance duties to provide feedback for improvements.
- Identified areas for improvement, narrowing focus for decision-makers in making necessary changes.
- Audited company's legal documents to verify compliant policies and procedures.
Process Auditor
JCB
Faridabad
03.2014 - 01.2020
- Developed and implemented operational policies and procedures to ensure efficient operations.
- Monitored progress of projects, identified potential problems, and created solutions to address them.
- Conducted regular performance reviews for staff members and provided feedback for improvement.
- Collaborated with cross-functional teams to develop innovative solutions for operational challenges.
- Tracked inventory levels regularly to minimize stockouts or overstocking situations.
- Monitored employee attendance records to ensure compliance with company policy.
Team Leader ( Rear Axle Assembly and Gear Box Ass)
JCB
Faridabad
04.2010 - 03.2014
- Provided coaching and feedback on employee performance, encouraging professional development.
- Created training materials and conducted group trainings on new processes or procedures.
- Assisted with recruitment efforts by interviewing potential candidates and providing input on hiring decisions.
- Monitored daily workflow to ensure adherence to established policies and procedures.
- Established clear expectations for employees, providing guidance when needed.
- Held weekly staff meetings to review project updates, discuss issues, and brainstorm solutions.
- Analyzed data from various sources to identify areas of improvement in the department's operations.
- Collaborated with other departments to ensure alignment of goals across teams.
- Maintained a positive work environment that promoted collaboration between team members.
- Ensured compliance with all safety regulations in the workplace.
Team Leader ( Assembly Front Axle)
JCB
Ballabgarh
04.2008 - 03.2010
- Staff handling
- Kaizen
- Training to new casual staff
- Skill matrix
- On job training given
- Hazards spotting
- Near miss capturing
- Dhc 4dx bolt problem elimination
- Front axle according BOm
- Check sheet implementation for front axle
- Staff deputing according requirement
- Inventory taken of front axle for next day production
Shift Incharge
JCB
Ballabgarh
04.2007 - 04.2008
- Shift incharge of machine Shop
- Staff handling ( operator cnc)
- Tooling of machine
- Check sheet checking
- Audit check sheet
- Log book checking
- Planning
- Components setting according requirement
- Inventory of Machining components
- 5s
- Kaizen
- Safety
CNC Operator
Jcb
Faridabad
01.2004 - 01.2007
- Tooling
- Machine operation
- Components Settings
- Programme modification
- Inventory
- Kaizen
- Cycle time improvement
- 5s
- TPM check sheet
- Cycle time reduction
- Tooling of HMC ( Fanuc control)
Diploma Engineer Trainee
JCB
Ballabgarh
01.2003 - 01.2004
- CNC Fanuc control machine operation according cycle time
- Components setting on HMC
- Daily report
- Check sheet
- Components inspection
- Depth check sheet
- Bore checking
- Dimensions checking of Machining components
- Duty in shift.
Diploma Apprentice Training
Good-year
Faridabad
11.2002 - 01.2003
- Work in Shift
- Beed room supervisor
- Inventory taken in end of shift.
Education
Middle Examination
D.N. Public High School
Sec 23 , Faridabad02-1994
Matriculation Examination ,
D N Public High School
SEC-23 Faridabad Skills
- Team Supervising
- Man power training
- Process validation
- Gear box assembly
- Rear axle assembly
- Front axle assembly
- CNC operations
Languages
English
Intermediate
B1
Timeline
Team Leader ( Backhoe Vehicle Assembly)
JCB
04.2022 - Current
Process Auditor
JCB
03.2014 - 01.2020
Team Leader ( Rear Axle Assembly and Gear Box Ass)
JCB
04.2010 - 03.2014
Team Leader ( Assembly Front Axle)
JCB
04.2008 - 03.2010
Shift Incharge
JCB
04.2007 - 04.2008
CNC Operator
Jcb
01.2004 - 01.2007
Diploma Engineer Trainee
JCB
01.2003 - 01.2004
Diploma Apprentice Training
Good-year
11.2002 - 01.2003
Middle Examination
D.N. Public High School
Matriculation Examination ,
D N Public High School