Sunil Kumar M
Lead Engineer - Material Flow
Pune
Summary
Material Flow and Logistic professional with 9 years of Industrial experience in various functional areas e.g., Material Flow, Logistic, and Manufacturing Engineering. Shopfloor experience at various factories across the globe. Knowledge of various product lines e.g., Combine Harvester, SPFH, Sprayers, Construction & Forestry equipment & Mid Tractors.
Overview
10
10
years of professional experience
6
6
years of post-secondary education
Work History
Lead Engineer, Material Flow
John Deere India Pvt Ltd.
Pune
05.2022 - Current
- Responsible for project management, managing and planning resources, work allocation, quality review, managing on time deliveries
- Lead Material flow planning activities on floor and part delivery system development
- Responsible for packaging design activities for Enterprise Product Deliver Process (EPDP) & Order Fulfillment Process (OFP) projects for various John Deere Factories across the world
- Inbound and outbound logistic design optimization e.g., SKD, CKD, RoRo, etc
- Warehouse design optimization, green field warehouse projects, warehouse space calculations, dynamic warehouse concept, static & dynamic warehouse simulation, etc
- Plan for every part (PFEP), Layout design, lineside material presentation, material replenishment strategies, etc
- Support and drive agile operating model in material flow function to convert ideas into smart solutions and improve team member efficiency in developing solutions to deployment
- Short International assignment at John Deere Zweibroken Works (Zweibroken, Germany) to support Layout activities for Mercury, Leoprad & X10-2 PDP
Sr. Engineer
John Deere India Pvt Ltd.
Pune
08.2017 - 04.2022
- Supporting 'Material handling' projects for various John Deere factories across the world
- Designing metal racks, carts, dollies, kiting carts, dunnage design in plastic containers, etc
- PFEP, Lineside material presentation, Layout design, Warehouse design, Dock-Yard management projects, etc
Design Engineer
Sridevi Tools Engineer Private Limited
Mumbai
11.2015 - 07.2017
- Worked as 'Senior Engineer' in Injection Mold Design department as a injection mold designer
- Coordinating manufacturing operations and attaining monthly production targets and tracking progress against target by analyzing daily reports and database
- Plastic Component feasibility study for tooling
- Attaining monthly production targets by assigning targets and tracking progress
- Involved in creating process flow diagram and control plan process sheet.
Senior Engineer
Subros Limited
Noida
03.2014 - 11.2015
- Worked as 'Senior Engineer' in Injection Mold Design department as a injection mold designer
- Coordinating manufacturing operations and attaining monthly production targets and tracking progress against target by analyzing daily reports and database
- Plastic Component feasibility study for tooling
- Attaining monthly production targets by assigning targets and tracking progress
- Involved in creating process flow diagram and control plan process sheet.
Education
Bachelor's Degree - Mechanical Engineering
RYMEC College (VTU University, Belgaum)
Bellary 06.2007 - 03.2011
Master of Engineering - Tool Design
NTTF (School Of Post Graduate)
Bangalore 03.2012 - 03.2014
Skills
Material Flow Design
AutoCAD & Factory Cad 2022
SAP (MM)Microsoft Power Platform
Dock Door & Yard ManagementWarehouse optimization & designPlan for every part (PFEP)Material replenishment strategyInterests
Travel and explore beauty of nature and different cultures
Sports & Games like Cricket, Badminton, Skating
Listening to Kannada/Hindi Songs & Music
Watching Movies/Web Series with good subjects, Sci-Fi stories, Biopics
Compliance Best Practices
- EPDP Product Life Cycle
- GD&T
- Ergonomic Standards
- Welding & Fabrication Standards
- Kaizen, Five S (5S)
- Agile Methodology
Personal Information
- Date of Birth: 15/06/1989
- Marital Status: Married
Accomplishments
- Gator Shipping Project Nominated for Enterprise Collaboration Award
- Active participant in Innovation forums like Spoorthi, Lets, Inno You
- $1.5 Implemented saving thru Design, Process automation and Sourcing
- Won ETEC awards like Commendable Contribution Team, Star of The Month, Eureka Winner
- Innovation - Filed 2 IDs & 4 POCs
- Presented two Papers in External Conference
Timeline
Lead Engineer, Material Flow
John Deere India Pvt Ltd.
05.2022 - Current
Sr. Engineer
John Deere India Pvt Ltd.
08.2017 - 04.2022
Design Engineer
Sridevi Tools Engineer Private Limited
11.2015 - 07.2017
Senior Engineer
Subros Limited
03.2014 - 11.2015
Master of Engineering - Tool Design
NTTF (School Of Post Graduate)
03.2012 - 03.2014
Bachelor's Degree - Mechanical Engineering
RYMEC College (VTU University, Belgaum)
06.2007 - 03.2011