Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic
Suresh Duraisamy

Suresh Duraisamy

Mechanical Superintendent
Thanjavur

Summary

Talented leader and analytical problem-solver with over 18 years of experience successfully managing front-line Tunneling operations. Efficiently maintain and repair TBM and Tunneling equipment. Coordinate resources and staff to handle any requirement.

Specialist for:

All works related to Tunneling / Shaft sinking Engineering.
Material handling. TBM Using an EPB or Slurry TBM is based Assembling & dismantling and tunneling execution,
TBM slurry separation plant, SCHOMA Locomotives & Muhlhauser Flat cars, MSV (TMS) Hydraulic System, Air System, Transmission System, Cooling Water System, Engineering Works & Fabrication, Tunneling pipe line design Works, Railway Maintaining & Fabrication, conveyor systems & engineering etc.

Overview

18
18
years of professional experience

Work History

TBM Mechanical in Charge

Razel - Bec International
Ismailia
12.2016 - 05.2018
  • 2.No of Ø13.0 meters Dia slurry Tunnel boring machine. The tunnel two parallel tunnel tubes will be constructed,The two vehicle tunnels — each tunnel serves a one-way route — north of Ismailia have a total length of 5,820 meters (3.6 miles) each., maximum depth of almost 70 meters below ground level.
  • Supervision during TBM assembly, TBM Initial Drive to Main Drive Assembling and Excavation. TBM Operational Maintenance and Monitoring.
  • Responsible for the installation of TBM parts including repair and replace damaged/worn out parts.
  • Testing of TBM equipment's to ensure smooth running, Oversee the daily activities at work site to meet project progress.

Location:- Ismailia Road Tunnel Project, Ismailia, Egypt Ismailia Tunnels Under the Suez Canal Project.

TBM Mechanical Superintendent

PORR - SBG - HBK Joint Venture
Doha
11.2014 - 12.2015

Green Line Underground Doha - Qatar

  • Assembling 2.Number of EPB TBM.S848 & S849 Ø 6279 MM.
  • TBM & Site Installation, Tunneling Site Setup etc. TBM Transportation and Launching, Assembling and Commissioning.
  • TBM Initial Drive to Main Drive Assembling and Excavation, TBM Operational Maintenance and Monitoring.
  • Minor & Major repair on machinery and consumable parts replacement.
  • Handling erection, commissioning and testing of Tower cranes.
  • To ensure technical coordination for routine day to day basis and participating in project progress meetings and to report
    to the project manager.
  • Inspection of TBM periodically, Ensuring safety procedures are followed full training and protective safety ware is given
    Liaising with the project team and sub-contractors.

Senior Mechanical Supervisor

penta-ocean construction co. ltd
Singapore
07.2013 - 11.2014

Contracts C933. (DTL3)Singapore.

  • Herrenknecht, 4 No EPB Tunnel boring machine diameter, Ø 6.6 mm Assembling and tunneling Execution.
  • Handling of technical and maintenance issues, TBM Assembling and tunneling Execution. Maintaining daily and monthly check lists and inspection reports for all the equipment's.
  • Minor & Major repair on machinery and consumable parts replacement, if required.
  • Cutter head tooling requiring compressed air interventions in potentially unfavorable ground conditions. working in adverse ground conditions risk assessment.
  • Inspection of TBM periodically, Ensuring safety procedures are followed full training and protective safety ware is given
    Liaising with the project team and sub-contractors.
  • Coordinated installation of systems, machinery and components, Performed troubleshooting, diagnosis and repair of TBM equipment.

Workshop Mechanical Supervisor

Alpine Bau GmbH (Singapore Branch)
(C917 and C918) Circle Line 3 and 4, Singapore.
11.2012 - 06.2013

C917 and C918) Circle Line 3 and 4, Singapore.

  • Servicing and maintenance of Tunnel equipment, Maintaining daily, monthly check lists and inspection reports for all the equipment's.
  • Troubleshooting & repairing work of locomotives & rolling stock, compressors and generators. pneumatic and hydraulic
    winches, high pressure water jet, water pumps, and air tools air compressors, concrete pumps etc.
  • Arrange and manage workshop activity for the servicing and repairing of TBM mechanical parts and accessories-etc.
  • Maintained excellent attendance record, consistently arriving to work on time.

Mechanical Master Foreman

Robbins India pvt ltd
Srisailam
07.2009 - 11.2010

Alimineti Madhava Reddy Project Srisailam

2.No Ø 10.0 m (32.8 ft.) Double Shield TBM machines Assembling, Robbins in At 43.5 km ( 27. miles ) the Alimineti Madhava Reddy (AMR Project)

  • I was done erection and commissioned of ROBBINS Double Shield TBM (Hard rock DS325-322) along with Robbins crew.
    TBM operating
  • Supervised daily operations, including employee performance, preventive maintenance and safety. All the Mechanical, Hydraulic and Hyperbaric (equipment's) maintenance in surface and tunnels.
  • Reviewed technical documentation to complete equipment maintenance and repair. Reviewed finished equipment for accurate fit and assembly.

Mechanical Supervisor

ALPINE - SAMSUNG- HCC JV
New Delhi
11.2008 - 05.2009
  • Airport Metro Express Line Project - C1.
    TBM Launching Initial Drive to Main Drive assembling execution.
    TBM Operational Maintenance and Monitoring.
    Maintenance of Tunneling Equipment's, Tunneling Construction Site
    Setup.
  • Monitored and motivated employees, tracking and documenting activities, correcting problems and implementing improvement plans to boost quality of mechanical work.
  • Maintained adequate inventory of spare parts to prevent critical downtime.
  • Optimized supply levels to keep stock within ideal parameters for expected needs.
  • Organized ongoing maintenance schedules to boost system performance.

Mechanical Supervisor

WH-STEC-AM JV - C855
C855-Circle Line Stage 4 project
05.2005 - 10.2008
  • Scheduled maintenance Herrenknecht, 2 No EPB, 2 No slurry Tunnel
    boring machine.
  • Launching Initial Drive to Main Drive assembling execution.
    Inspection of quality control and Safety while execution of Tunneling,
    Monitoring for Operational Maintenance.
  • Supervision Breakthrough of TBM, Supervision of TBM Dismantling / Lifting and Transportation.
  • Hired 2 no, TBM Refurbishment. Supervision of TBM Refurbishment
    and Shipment
  • Supervised installation of different types of mechanical equipment,
    keeping work in line with drawings and specification.
  • Purchased new supplies and tools to meet mechanical maintenance
    needs for vehicles like Schoma Locomotives and Flat cars systems.

Mechanical Foreman

Shanghai tunnel engineering co. (s) pte.Ltd
C822 project
11.2003 - 05.2005
  • Scheduled maintenance Schoma Locomotives & Flat cars.
  • 2 no, Mitsubishi TBM Assembling Launching Initial Drive
    to Main Drive assembling execution.
  • Mitsubishi TBM, Dismantling Refurbishment Assembling and tunneling Execution.
  • Organized ongoing maintenance schedules to boost system
    performance. Created work schedules and set up training employees working on TBM equipment.
  • Assessed operating conditions and adjusted settings to maximize
    performance and equipment.
    Econ-NCC JV Project C822 (under STEC)

Mechanical Foreman

WOH HUP-STEC JV T-01
T-01, Deep Tunnel Sewerage System (DTSS)
05.2001 - 10.2003
  • Scheduled maintenance SCHOMA Locomotives, 25 tone 30 tone Muhlhauser Flat cars.
  • Engineering Works & Fabrication etc. Ran performance tests and operated various control equipment such as Locomotives and Muhlhauser Flat cars.
  • Safely operated machinery to avoid injuries and accidents and
    encouraged others to do same.
  • Reviewed Assembled and disassembled complex mechanical systems to make repairs or augmentations and troubleshoot malfunctions.

Mechanical Technician

Woh Hup P.V.T Ltd
Aurum Group- Aurum Land (Woh Hup Private Limited)
02.1999 - 03.2001
  • WORKSHOP Mechanic,
    Procurement schedules for all materials, equipment and outsourced
    for building and civil engineering.
  • Operation and maintenance of building construction plants and
    equipment services, Inspected all vehicle systems to assess function and uncover defects.
  • Installed new systems and components in vehicles. Used specialty equipment, standard tools, and gauges to complete assessments and repairs.
  • Disassembled and repaired diesel engines in automobiles, trucks, buses and construction vehicles. WORKSHOP Mechanic,Operation and maintenance of construction plants and equipments A to Z.

Education

Diesel Mechanic ITI - Diesel Mechanics

Siva Private Industrial Training Institute
India
08.1991

Skills

  • Tunneling Underground Construction Safety Supervisors (Singapore)
  • Building Construction Safety Supervisor (Singapore)
  • Safety Instruction Course Manhole for Supervisors (Singapore)
  • Lifting Supervisor Safety Course (Singapore)
  • Shielded Metal Arc Welding Skills (Setsco Singapore)
  • Steel Reinforcement Works Skills (Singapore)
  • Forklift Driver’s (Operating powered forklifts) (BSA Singapore)
  • Vehicle and Equipment Operation (BSA Singapore)
  • Safety Rules Regulations
  • Equipment Commissioning
  • Daily Progress Reports

Accomplishments

  • WH-STEC-JV T-01, Deep Tunnel Sewerage System (DTSS) in Singapore.
  • Shanghai tunnel engineering co. (s) pte.Ltd, ECON - NCC J.V. C822 project.
  • WH-STEC-AM JV Contract 855. (WSA) Joint Venture on The LTA. C855-Circle Line Stage 4 project.
  • ALPINE - SAMSUNG- HCC JV New Delhi India, Airport Metro Express Line Project - C1.
  • ROBBINS INDIA, AliminetiMadhavaReddy (AMR Project)
  • SHANGHAI TUNNEL ENGINEERING CO LTD Singapore ( Downtown line 1 C902)
  • Alpine Bau GmbH contracts (C917 and C918)Circle Line 3 and 4, Singapore.
  • Penta-Ocean Construction Co., Ltd. Contracts C933. (DTL3)Singapore.
  • PORR SBG HBK Joint Venture, Green Line Underground Doha - State of Qatar.

Timeline

TBM Mechanical in Charge

Razel - Bec International
12.2016 - 05.2018

TBM Mechanical Superintendent

PORR - SBG - HBK Joint Venture
11.2014 - 12.2015

Senior Mechanical Supervisor

penta-ocean construction co. ltd
07.2013 - 11.2014

Workshop Mechanical Supervisor

Alpine Bau GmbH (Singapore Branch)
11.2012 - 06.2013

Mechanical Master Foreman

Robbins India pvt ltd
07.2009 - 11.2010

Mechanical Supervisor

ALPINE - SAMSUNG- HCC JV
11.2008 - 05.2009

Mechanical Supervisor

WH-STEC-AM JV - C855
05.2005 - 10.2008

Mechanical Foreman

Shanghai tunnel engineering co. (s) pte.Ltd
11.2003 - 05.2005

Mechanical Foreman

WOH HUP-STEC JV T-01
05.2001 - 10.2003

Mechanical Technician

Woh Hup P.V.T Ltd
02.1999 - 03.2001

Diesel Mechanic ITI - Diesel Mechanics

Siva Private Industrial Training Institute
Suresh DuraisamyMechanical Superintendent