Suresh Raman
Chennai
Summary
Highly trained and well-qualified Test Engineer possessing exceptional testing qualifications related to both software and hardware installations. Knowledgeable about troubleshooting, implementation and ongoing operation of complex systems in collaboration with solid teams. Strong leader well-versed in team management, site leadership and process integration. History of building and maintaining forward-thinking and productive environments focused on teamwork and common objectives.
Overview
10
10
years of professional experience
Work History
Test Engineer
Cisco Systems India Pvt Ltd
05.2024 - Current
- Provided technical direction to fixture vendors, automation suppliers, and CMs (Flex India, China, Mexico, Fabrinet Vietnam) to qualify stations, close issues, and standardize behavior. Served as test owner across electrical, firmware, and operations, coordinating with design and manufacturing teams to resolve line-down and quality blockers.
- Owned complete ATE lifecycle including ICT, FCT, and FPT systems — from concept, design, and vendor coordination to deployment and stabilization.
- Designed and validated robust test fixtures and tools in collaboration with external vendors to meet cost, quality, and timeline targets.
- Drove equipment documentation including BOMs, control plans, and FMEAs, ensuring complete traceability and compliance.
- Performed PPAP, root‑cause analysis, and failure resolution for PCBA and box‑build testing issues.
- Forecasted NRE costs, process cycle times, yields, and optimized systems to align with requirements.
- Utilized advanced test & measurement tools including oscilloscopes, logic analyzers, spectrum analyzers, and thermal chambers.
- Implemented SPC dashboards for key ICT measurements to track performance metrics.
- Maintained CP/CPK capability goals, initiating corrective actions for trend deviations.
- Led gauge R&R studies for critical ICT tests to enhance measurement reliability.
- Reduced measurement variation through effective fixture maintenance and resource card calibration.
- Conducted annual CPK studies to verify tester stability and ensure manufacturing compliance.
- Prepared program status updates for leadership, highlighting yield CPK, GR&R, throughput, and risk mitigation strategies.
- Designed advanced FPT and FCT systems for complex networking PCBA, prioritizing accuracy during staged power-up.
- Executed ORT chamber product testing alongside hi-pot validation to support robust design for NPI and MP phases.
- Owned and maintained manufacturing test and calibration systems ensuring stability, repeatability, and continuous improvement across the factory.
Associate Engineer
SANMINA SCI India Pvt Ltd
01.2020 - 05.2024
- Developed test plans while executing comprehensive testing of products using ICT and FCT defect analyzers.
- Collaborated with the quoting team to evaluate testing requirements for new products.
- Integrated supplier testers based on specific customer needs through effective liaison efforts.
- Executed verification and validation processes for new test systems including IQ, OQ, PQ documentation.
- Conducted GR&R assessments to validate testing accuracy across various platforms.
- Provided DFT feedback linking tester development with PCBA usability and quality risk assessment.
- Managed programming for AOI, FPT, and X-ray machines used in PCB assembly testing.
- Built and maintained test station software using Python/LabVIEW, implementing robust error handling, logging, and diagnostic capabilities.
Junior Engineer
Rising Stars Mobile India Pvt Ltd
10.2018 - 01.2020
- Oversaw configuration activities for test plans, focusing on installation and maintenance of board-level testing equipment.
- Executed repairs on necessary test equipment while adapting fixtures as needed.
- Reported test failures to ODM to facilitate swift problem resolution.
- Engaged in comprehensive manual application testing to validate functionality.
- Leveraged electronics tools such as spectrum analyzers and communication testers in evaluation processes.
- Tracked efficiency of testing processes while identifying root causes of performance issues to drive improvements.
- Collaborated with vendors and clients to validate automated functional tester operations.
- Maintained ISO documentation through monthly audits of process flows and configurations.
Junior Engineer
NAVEEN ALARM SYSTEM INDIA PVT LTD
05.2016 - 10.2018
- Worked on various Micro controllers such as PIC18F2550, PIC16F684, and ARM LPC2148.
- Hands on experience on communication protocols I2C, SPI, UART and SPI.
- Agilent ICT, Adaptronic High Voltage Tester, Functional Testing, Flash Programming, Tester design modification in hardware, handling of PC based installation & hardware networking.
- Hands on experience on JTAG, QL PROGRAM KIT, MICRO CHIP Mother board testing PA CARD, FIRE ALARM, SUPPRESSION.
- Designing circuit boards and programs for different types of Electronic devices.
- Circuit Design Using OrCAD, PROTEUS.
- Involved in Developing of addressable fire alarm system.
- Develop and testing Addressable and Conventional Manual call point, Monitor Module, Control Module, Isolator, Multi-sensor, Public addressable System.
- New product Development.
- New Employees and Existing Employees Training.
- Team handling.
- Process Documents preparing & control.
- New process ideas to adapt improvements.
- It is one of the leading detector, sensor, design and manufacturing industry.
Education
Bachelor of Electronics And Communication Engineering -
Annamalaiar Collage of Engineering
01-2016
HSC - Computer Science, Mathematics
Government High School, Mansurabad
01-2012
SSLC -
Government High School, Mansurabad
01-2010
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Skills
- Programming in Python and C
- Measurement system evaluation
- SPC dashboard creation
- Optimization of processes
- ISO documentation compliance
- Testing and troubleshooting electronics
- Proficient with Anritsu, CMW500, FPT, AOI, XRAY, ICT, all the lab, and NI test equipment
- Testability design principles (DFT)
- Failure Mode and Effects Analysis
- Optimization of test processes
- Statistical methods: GR&R, SPC, CP/CPK
- Experiments design (DOE)
- Complex debugging and failure analysis
- Experience in lifecycle engineering
- Vendor management for fixtures and automation
- Integration of factory systems
- Expertise in NI-MAX and LabVIEW, Test Stand
Languages
English
Proficient (C2)
C2
Tamil
Native
Native
Hindi
Intermediate (B1)
B1
Personal Information
- Father's name: Raman V
- Date of birth: 06/07/95
- Gender: Male
- Nationality: Indian
- Marital status: married
Timeline
Test Engineer
Cisco Systems India Pvt Ltd
05.2024 - Current
Associate Engineer
SANMINA SCI India Pvt Ltd
01.2020 - 05.2024
Junior Engineer
Rising Stars Mobile India Pvt Ltd
10.2018 - 01.2020
Junior Engineer
NAVEEN ALARM SYSTEM INDIA PVT LTD
05.2016 - 10.2018
Bachelor of Electronics And Communication Engineering -
Annamalaiar Collage of Engineering
HSC - Computer Science, Mathematics
Government High School, Mansurabad
SSLC -
Government High School, Mansurabad