Swapnaja Londhe

1. IMS Lead Auditor certified by LRQA

2. Internal Auditor of IATF 16949

3. Six Sigma Green Belt Project for Slitting Quality Improvement leading to reductions in Customer rejects

4. Annealing cycles reduction project leading to Energy saving of 50KWh / Month

5. Defect elimination -Eliminated defect “Rolled in scratches” in Litho product and reduced its Internal Non conformities and Sales return to zero.

6. New products developed- HSRP and Transformer stock.

7. Joint Improvement Project with Customer and VendorNew outsourced process of slitting and chromatising on Aluminium surface developed to cater customer requirements of HSRP product

8. Innovatively developed new alloys- AA5754 and AA3004 for lampcap product.

9. Leading in ASI (Aluminium Stewardship Initiative) Certification Done for Hindalco Taloja Plant

1. Digital transformation of Aluminium Manufacturing on IoT

2. Analytical model at Tension Leveller to reduce First Layer Impression using Random Forest

3. Prediction model on Cold mill thickness variation using Random Forest

4. Thingworx analytical project for predicting mechanical properties before final processing at Finishing Line

5. BlockChain Project on Vendor Management

6. Digital Twin Project for WIP Inventory Reduction

7. Aspentech Mtell Predictive Model on Rolling Oil Quality at Davy Cold rolling Mill.

8. Arranging Digital capability trainings and measuring the effectiveness along with Corp Digital Team

9. Driving adoption and Measuring Impact of deployed Digital Projects

10. Mckinsey Survey done for Aluminium manufacturing plant for ensuring digital capability

11.Analytics project on Development of various functionalities to monitor the shift performance, Cold mill Speed & TAT monitoring, Non conformity monitoring, Energy insights.

• 1. Process Engineer of Cold Rolling Area including one rolling mill and 4 annealing furnaces and monitoring the process parameters to achieve the desired output as per the customer requirements
• 2. Conducting Annealing Furnace Surveys to monitor and control metal temperature for various aluminium products to achieve desired Temper (Mechanical Properties) of Aluminium alloys
• 3. Process modeling of various products to be rolled at Cold rolling mill by using rolling model
• 4. Failure Modes Effect analysis (FMEA) for Cold rolling process, identify its causes and prioritize the actions to reduce risk
• 5. Preparing product wise Control plan and adherence to same
• 6. Statistical Process Control with SPC tools like control charts to control the CIVs of cold rolling operation and monitor the COVs
• 7. Process /Quality Audit of critical material suppliers and outsourced activities
• 8. Prior to that worked as Process Engineer for 3 years in Finishing line including 3 slitters and 2 cut to lengths
• 9. PPAP for new products and successfully developed two new products HSRP (High Security Registration Plates) and Transformer stock by stabilizing the process route and taking on field trials as well as validation at Customer Site
• 10. Champion of two major products, viz Lampcap application and HSRP( High Security Registration Plates).Looking after the complete process flow of these two products starting from casting, hot rolling, cold rolling, annealing and then final slitting and sheeting as per the customer requirements
• 11. Capability study (Cp- Cpk) for this two products
• 12. Use of 7 QC tools for identifying the root cause of defect
• 13. Data analysis using Minitab 16
• 14. Handling various Customer Complaints related to Lampcap product, HSRP and other General aluminium sheet products processed through finishing line through CRM (Customer Relationship Management) Portal and customer visits if required
• 15. Daily Monitoring and monthly analysis of Non Conformities due to various defects in Aluminium coils and sheets through Pareto Chart Taking necessary action to control any process and product defect and assure product quality as per standards
• 16. Preparation of SOPs and checking adherence of it on Shopfloor
• 17. Order intake through marketing for any new product and checking the Part ID of customer
• 18. Planning the process for On time In full delivery to Customer.