Catia V5
THIPPESWAMY M
Cubicle Design Leader @ ALSTOM TRANSPORT
BANGALORE
Summary
Dynamic design leader with over 13 years of experience in rail and low-voltage equipment, specializing in mechanical architecture for electrical cubicles, electromechanical packaging, and Design for Manufacturing and Assembly (DFMA). Proven track record of driving Quality, Cost, and Delivery (QCD) outcomes, achieving 100% on-time delivery and over 90% first-time quality while effectively managing cross-functional technical development teams throughout the project lifecycle. Expertise includes Reliability, Availability, Maintainability, and Safety (RAMS), along with thermal and structural analysis, IEC/UL compliance, and supplier technical management. Recently promoted at ALSTOM for exceptional delivery excellence, cost optimization initiatives, and innovative solutions that significantly enhance operational efficiency.
Overview
13
13
years of professional experience
3
3
Language
Work History
Cubicle Design Leader
ALSTOM INDIA PVT LTD
06.2022 - Current
- Own mechanical architecture for electrical cubicles: weight/gauge, installation strategy, acoustics, ergonomics, aero/aerualics, kinematics, and interfaces.
- Plan, steer, and monitor TD engineering—capacity, skills, and schedule—ensuring QCD adherence and risk/issue management with PrEM.
- Lead TD design reviews; manage Open Item List (OIL); secure deliverable acceptance (internal/external) within committed limits.
- Validate designs via mock-ups, simulation, and testing; maintain “as-designed” configuration through lifecycle.
- Collaborate with Sourcing/Industrialization/Manufacturing during ramp-up; drive standardization and referent solutions.
- Lead supplier technical reviews; co-define validation strategy; direct prototype and product tests; author design/calculation reports (electrical/thermal/mechanical).
- KEY IMPACT @ ALSTOM
- QCD: 100% OTD; FTQ >90%; open points closed within 10 days; product cost within allocated targets for TD scope.
- Cost: ₹3.15 Cr saved via DTC/QVE and supplier co-engineering; simplified BOM/fasteners and standardized components.
- Innovation: Devised new imperial fasteners library; co-developed 5kV dielectric powder—validated per ALSTOM DTRF; improved dielectric safety margins.
- Led cross-functional teams to achieve company-wide goals, fostering a culture of collaboration and innovation.
- Mentored junior staff members, helping them develop leadership skills and advance their careers within the organization.
Design Engineer
SCHNEIDER ELECTRIC
05.2016 - 06.2022
- End-to-end development of LV enclosures & switchgear; ensured compliance and manufacturability (DFMA) with optimized routing and assemblies.
- Owned QVE and cost-reduction roadmaps; provided MLO inputs; collaborated with Offer Management and FO on business cases and benchmarking.
- Executed ECO/ECN; performed RCA to enhance product reliability and serviceability; prepared BOM & CBSR for production readiness.
- Led execution of customer orders: design & development, proto, release to manufacturing, and delivery; authored FSBs and CAPA guidance for field teams.
- Awards: “ACT LIKE OWNER” (2021); multiple “CUSTOMER FIRST” awards (2019–2021).
- Savings: ~₹1.5 Cr through DTC across multiple ideas and implementations.
- Streamlined the design process for increased efficiency by utilizing advanced CAD software tools.
- Managed multiple projects simultaneously while adhering to strict deadlines and maintaining a high level of attention to detail.
Design Engineer
TECHNOSOFT SOLUTIONS
07.2015 - 05.2016
- Delivered design modifications with integrators; resolved manufacturability issues via rapid iterations with clients.
- Created parts, assemblies, drawings, and BOAs for suppliers; documented remarks for future reuse and standardization.
- Optimized existing designs, reducing production costs and enhancing overall performance.
- Addressed design challenges and evaluated alternative design models to meet project requirements.
Process Designer & Product Development Engineer
ANAGHA ENGINEERING SYSTEMS
10.2012 - 06.2015
- Estimated sheet-metal parts; contributed process improvements and cost-effective designs.
- Handled customer enquiries, proto-to-production issues, and shop-floor coordination; supported PPAP & PFMEA.
- Designed custom solutions for unique client requirements, delivering tailored process designs that met specific needs.
- Spearheaded pilot programs to test new methods or equipment before full-scale implementation; closely monitored results to identify opportunities for refining processes.
Education
Bachelor of Science - Mechanical
SRSIT
Bangalore 04.2001 -
Pre-University Course - undefined
SAV PU College
Bhadravati, Karnataka03.2008
Skills
Cubicle/Enclosure Architecture
DFMA
DFA
DTC
Thermal & Structural Analysis
DFMEA
PFMEA
RCA
RAMS (Reliability, Availability, Maintainability, Safety)
Teamcenter PLM & Change Mgmt
Supplier Technical Management
Project & Stakeholder Leadership
Accomplishments
- Delivered 100% on-time delivery (OTD) for TD scope with
- Improved first-time quality (FTQ) to >90% by tightening design reviews, OIL governance, and simulation-led validation.
- Achieved ₹3.15 Cr cost savings via DTC/QVE—design simplification, supplier engagement, and standardization initiatives.
- Introduced new Imperial fasteners library and led development/validation of 5kV dielectric strength powder with AkzoNobel compliant to ALSTOM DTRF.
AWARDS & RECOGNITION
ALSTOM: Promotion to Cubicle Design Leader (Sep 2024); program commendations for delivery excellence and innovation, SCHNEIDER ELECTRIC: “ACT LIKE OWNER” (2021); “CUSTOMER FIRST” (2019–2021)
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Software
Solidworks
Languages
English
Advanced (C1)
Hindi
Advanced (C1)
Telugu
Upper intermediate (B2)
Kannada
Bilingual or Proficient (C2)
Timeline
Cubicle Design Leader
ALSTOM INDIA PVT LTD
06.2022 - Current
Design Engineer
SCHNEIDER ELECTRIC
05.2016 - 06.2022
Design Engineer
TECHNOSOFT SOLUTIONS
07.2015 - 05.2016
Process Designer & Product Development Engineer
ANAGHA ENGINEERING SYSTEMS
10.2012 - 06.2015
Bachelor of Science - Mechanical
SRSIT
04.2001 -
Pre-University Course - undefined
SAV PU College