Thomas Allwin Prabhu B

Product : Exhaust Muffler manufacturer for Two-wheeler.

Management : Japanese

Customer : India Yamaha Motor & Royal Enfield.

Current Position : Asst Manager - April'2023 to Up to Till

Position 2 : Sr Engineer - April2019 to March'2023

Position 1: Engineer - Jan’2015 to March’2019

Management Reports:

• Prepare Monthly MRM Report and Presentation of Target Failure/Achievements. (For Failures Gap, Problem analysis, Root Cause, Counter Measure, Effective Monitoring, Result)
• Internal Meeting Scheduling – PST Inventory Gap, Production Plan Review, New Project Development status.
• Reporting Safety Related incident FIR & Analysis.
• Reporting Expenses & Capital Budget actual consumption gap details.

Stores :

• Manage the entire stores activity. (BOP, RM, WIP, Job Work, NCR, WIP)
• Creating std Procedure for store function against of target. And drive the people to work as per procedure.
• Management Expectation covey to people. And get the positive result.
• Set Individual goal for Staff & Manpower. And drive the result effectively.
• Store In/Out Transaction Control & Maintain the Inventory.
• Classify ABC & FSN moving Items for reduce inventory level & increase the profit.
• For improve system accuracy, Take Cycle count & Conduct Physical stock taking & Compare with Book Stock.
• PST gap analysis & Make counter measure & monitoring of the effectiveness.
• Sharing Stock status to related team. (Critical / Excess status follow up)
• Monitoring Storage, FIFO, 5S, Identification, Packing Std.
• Storage Layout preparation with reduce the space & increase profit.
• Training to the Manpower for operate the Material Handling equipment safely.
• Conduct Audit (IATF 16949, Finance, customer, quality)

Export Packing :

• Packing Procedure create, against of SNP & Shipment condition.
• Truck Loading/Unloading procedure create,educate & Drive the people.
• Arrange the Packing requirements.
• Complete the Packing activity as per targeted date.

Dispatch / Logistics :

• Deliver the Finished Goods with proper Document & Accuracy.
• Truck Trip scheduling & Execution, Based on Customer Requirement.
• Keep Follow up with driver to safely reach goods to customer end.
• Reporting to management regarding customer Delivery plan vs Actual adherence status.
• Transport Bill pass to payment process with verify & Trip evidence.
• Maintain FG stock as per stock policy.
• Monitoring FG packing Trolley/Bins Rotation & Maintenance.
• Keep Monitoring customer requirement fluctuation & give alert to Manufacturing team.

Planning :

• Maintain good relationship with customer.
• Check the Production Capacity based on Customer schedule & forecast.
• Planning Shop wise Production – Considering Delivery date, Production cycle Time, BOM Availability & lead time.
• BOM Materials Planning, Arrangements & Follow up.
• Discuss with related dept & monitoring the plan vs Actual execution status. Made recovery plan for Backlog.
• Preparing the stock coverage & Shortage critical material follow up.
• Release the MRP in system based on Customer forecast & requirement.

Previous Organization :

GESTAMP SUNGHWOO STAMPINGS AND ASSEMBLIES PVT LTD.

Product : BIW Parts – Car Sheet Metal Components

Customer : Nissan & Ford

Position 2 : Junior Engineer - MAY 2013 to Dec 2014.

Position 1 :Trainee - April 2012 to April 2013