Thumma Ramkumar
Hyderabad,TG
Summary
Seeking challenging assignments in Design & Developing, Manufacturing Engineering with an organization of high repute preferably in products. Obtain Process Engineer (D&D) position with a manufacturing industry that will utilize my product and process competence to meet, derived quality targets through continuous improvement.
7 years 9 months of experience in Automotive manufacturing industries as Technical associate (Assistant manager), Senior methods engineer (Senior special process engineer), Process engineer (D&D), Supplier quality engineer, Design engineer. Throughout knowledge of Manufacturing engineering, Design & Development for Electric two wheeler(EV- HUB motor, PMSM motor & BLDC motor) line establishment, Line proving, Machine ordering, 2W & 3W winding methods, Welding and crimping techniques for EV motors, Wiper motors, Starter motors, Alternators, Tools Design of Assembly fixtures and Gauges. Specialist in special process like Winding, Welding, Crimping and Gauges designing. Thoroughly knowledge in process planning requirement (CAPAX thru line hand over to production and maintaining). Responsible to increase Productivity. Increase the efficiency of operators. Process improvement to reduce cost, waste and rejection. Reduce wastage and defects evaluate operator and staff performance. Reduce WIP and remove the bottleneck process thru Study. Thoroughly able to understand design and manufacturing feasibility of products, understand requirements of metals and plastics materials for fixtures and jigs. Strong abilities in creating, reading, interpreting engineering drawings with proficiency in design & developing new products, machines & tools. Highly proficient in checking the quality (metrology) of the product and suggesting method to improve it. Prepare Process documents(APQP,PPAP,CP,PFD,PFMEA,SOP,Process capability study) Able to prepare action plans for ALR, CLR and WR. Problem solving techniques, 8D, MSA and Prepare Action plans for customer complaints. Knowledge about ERP system, Windchill system. Able to do Internal audits.
Overview
1
1
Certification
Work History
Technical associate (Assistant manager)
Varroc engineering Ltd
Pune
- Current
- Monitoring plant manufacturing processes and effectively prepare the solutions with conduct the meeting with CFT
- Responsible for capacity study from different plants data and increase the productivity
- Identify the bottle neck processes and reduce the WIP
- Monitor the MIS data, capacity data, line balancing, Line layouts
- Study the plant data and prepare the cost reduction projects
- Responsible for New product development, CAPEX preparation and process study
- Support Coordination of program cost study responses and work with cross functional teams within the organization
- Evaluate and provide detailed evaluations of manufacturing production requirements, required design concepts of equipment and process flows to ensure quality and volume will be produced
- Support design specifications for RFQ’s
- Perform process simulations and troubleshooting manufacturing issues
- Prepare and verify the Process documents PFD, CP, PFMEA, SOP, SPC, PPK received from plants
- Monitor the new development with program managers
- And conduct required meetings with CFT team.
Senior methods (Special process engineer)
LUCAS TVS Ltd
Puducherry
- 03.2024
- New product design study and arriving the manufacturing feasibility, process sequences and CAPEX budget preparation and proposal
- Define the manufacturing machines (Assembly conveyors, sub- assembly machines, winding machines, Welding machines and etc.,) for new product and old products( improvements) manufacturing
- Preparation of process documents and study- PFD, CP, PFMEA, SOP, SPC, PPK, PPAP, Manufacturing feasibility study, Equipment features note, Machine technical document, Dispatch clearances, cycle time study, RAR study
- Proto line development of initial product proving and proto sample building
- Existing line improvements and follow-up ( audits and line balancing)
- Specialist on Winding for PMSM, HUB, BLDC stator winding ( Concentric winding with multi strands, concentric parallel ) and armature winding
- Specialist in Hot fusing and cold crimping operations for EV stators
- Machine inspection, technical documents verification, installation and commissioning
- Prepare component approval for machines to hand over the production
- Resolve line problems and concentrate on kaziens and implement on poke-yoke
- Support to assembly line without break down the machines
- Additionally responsible of Tool designing for drawing verification and approvals
- Action plans for ALR,CLR and WR
- Responsible IATF and VDA audit preparations.
Process engineer(D&D)
Almighty Auto Ancillary Pvt Ltd
Mumbai
- 06.2021
- Responsible for line improvement and prepare process documents
- Responsible for Design and Development of Tools, Fixtures and Gauges
- Responsible for in-house component development and support
- Responsible for process documents (Process capability study, PFD,PFMEA,CP,SOP)
- Support proto type sample developments
- Responsible for Gauge R&R study, Tool trails and Tool validation
- Support customer Audit
- Action plans for ALR,CLR and WR
- To meet production efficiency target (Man, Machine and Methods) Analysis of problem solving using Cause and Effect diagram and Why-Why analysis
- To meet in-process PPM target
- Regularly do internal audits for maintain and to meet IATF requirements
- Responsible of Process improvement(Kazien/Poka-Yoke)
- Design the fixtures and jig by using Solidworks, Pro-E and Autocad.
Supplier quality engineer
Prestolite Electric India Pvt Ltd
Hyderabad
- 06.2019
- Proficiency in checking the quality in suppliers end
- Part quality PPAP adherence
- Preparing PPAP documentation
- PFMEA discussion and CFT member, identify quality requirements
- Monthly quality report analysis, review of supplier quality plan and supplier rating
- Supplier follow-up for part reviews
- Cost optimization process and Defect material disposition
- Root causing analysis for material rejections
- Supplier quality documentation
- Supplier audits, Prepare audit reports and NC closing.
Design engineer
- 01.2018
- Design and Develop the parts and make manufacturing processes from concepts make
- Co-ordinate with internal or external engineering teams on new process and equipment design, scale-up, capability improvement and validation
- Supervise prototyping process that include reagent formulation, deposition, coating and assembly
- Develop the products and machine components and involved from initial conceptual stages
- Conduct design of experiments.
Robotic(design) engineer
Prorobo Technologies
Hyderabad
- 05.2017
- Design and developing the robots equipments
- Check the robot performance and analyse system working conditions
- Create different types of robot designs as well as joints and links
- Conduct robotics workshops individually as well as team.
Education
B.Tech (Mechanical) -
Nalla Narasimhareddy college, JNTUH university
Intermediate -
Bhavitha junior college
High School -
Sri vani vidya mandhir high school
01.2010
Skills
- Auto Cad
- Solid works
- Pro-E(creo-5)
- MS office(excel, word and powerpoint)
- MATLAB
- Photoshop
- Corel draw
- Illustration
- Control chart
- Organization charts
- Process plans
- 8D
- Cause and effect diagrams
- Brainstorming
- Why-Why analysis
- Pareto chart
- Ability to rapidly build relationship
- Confident and Determined
- Ability to cope up with different situations
- Think diagrammatically solution to the problems
- Analyzing the business as per market concern
Certification
- ISO 9001 2015
- IATF 16949:2016 internal auditor
- Basic fire safety
- Auto cad 2014
- TPS (Toyota production system)
- Lean management
Accomplishments
- Won a gold medal in cricket at 2010(man of the series).
- Kho-kho champions in 2008,2009,2010.
- Kabbadi 2nd prices in 2007,2009.
- Actively participated in various sports activities for inter school.
- Won medals in different athletics games(running, 4x400 relay, long jump and 800mts run).
- Giving seminars about futuristic technology in robots at different schools.
- Successfully completed robotic class in this summer.
Languages
Telugu
Tamil
English
Hindi
Kannada
Personal Information
- Father's Name: Narayana
- Mother's Name: Nagalaxmi
- Date of Birth: 07/05/95
- Nationality: Indian
- Marital Status: single
- Religion: Hindu
Hobbies and Interests
- 2d drawing
- 3d designing
- Anamorphic illusion drawings
- Playing cricket
- Reading books
- Inventing different animation characters
- Writing stories
Coextracurricularactivities
- Executive Member of sport Committee in Bavitha junior college.
- A member of sports and event organizer in nalla narasimhareddy college.
- Attending entrepreneurs meetings.
- Regularly attend the business group meeting.
Projects
Mini project: Salient features of ICF bogie. Major project: Dynamic Modeling and Finite Element Analysis of Isolated Vibrating System.
Training
- PPAP documentation, analysis of root causing issues.
- Attended Internal Audits.
- Attended Motor Noise checking.
- Attended basic Fire safety training.
- Robotic training (industrial EPSON robot)
- IATF and AIAG
Timeline
Technical associate (Assistant manager)
Varroc engineering Ltd
- Current
Senior methods (Special process engineer)
LUCAS TVS Ltd
- 03.2024
Process engineer(D&D)
Almighty Auto Ancillary Pvt Ltd
- 06.2021
Supplier quality engineer
Prestolite Electric India Pvt Ltd
- 06.2019
Design engineer
- 01.2018
Robotic(design) engineer
Prorobo Technologies
- 05.2017
B.Tech (Mechanical) -
Nalla Narasimhareddy college, JNTUH university
Intermediate -
Bhavitha junior college
High School -
Sri vani vidya mandhir high school