Summary
Overview
Work History
Education
Skills
Training And Specializations
Projects And Achievements
Timeline
Tiju Joy

Tiju Joy

Deputy General Manager -ONGC
Kottayam,KL

Summary

I am a Mechanical Engineer with a B.Tech degree from NIT Calicut and 17 years of progressive experience in maintenance and reliability engineering within offshore oil and gas operations at ONGC. I hold certifications as a Certified Maintenance & Reliability Professional (CMRP) and a Professional Engineer (PE). My professional expertise includes rotating equipment, SAP PM, root cause analysis (RCA), failure mode and effects analysis (FMEA), reliability-centered maintenance (RCM), and vibration analysis. I have successfully led critical maintenance and project initiatives that significantly reduced downtime and enhanced equipment reliability. In addition, I possess extensive experience in budget management, team leadership, training and development, and ensuring compliance with health, safety, and environmental (HSE) standards.

Overview

17
17
years of professional experience

Work History

Deputy General Manager (Maintenance & Project Manager)

ONGC
01.2025 - Current
  • Lead strategic maintenance initiatives and project management for offshore facilities.
  • Oversee CAPEX/OPEX budgets, analyze expenditure, and drive cost optimization.
  • Direct preventive and corrective maintenance, shutdowns, and RCAs for critical assets.
  • Liaise with vendors/OEMs; supervise SAP PM configuration and usage for CMMS.
  • Conduct technical trainings and performance evaluation of multidisciplinary teams.

Chief Engineer (Reliability & Project Engineer)

ONGC
01.2022 - 12.2024
  • Led asset performance analysis and maintenance strategy improvement using MTBF, MTTR.
  • Managed mechanical reliability team; ensured training plans and KPI monitoring.
  • Executed equipment upgrades, FAT/SATs in compliance with API/NFPA standards.
  • Maintained SAP readiness for reliability reporting and CMMS integration.
  • Achieved 10x MTBF increase for PGCs, 25% turbine life improvement, and several reliability gains.

Superintending Engineer (RCM & Project Engineer)

ONGC
02.2019 - 12.2021
  • Implemented condition-based and risk-based maintenance strategies.
  • Conducted FMEAs, bad actor analysis, HAZOP studies.
  • Led outsourcing and contract planning for maintenance execution.
  • Enhanced operational availability to 98% via turnaround optimization.

Deputy Superintending Engineer (Vibration Engineer)

ONGC
01.2018 - 01.2019
  • Developed vibration analysis programs and executed rotor balancing.
  • Authored “Vibration Capsule” training manual; trained new engineers.
  • Reduced stock-out ratio to 2% through SAP MM optimization.

Executive Engineer (Lead Rotating Equipment Engineer)

ONGC
01.2013 - 12.2017
  • Planned corrective maintenance and overhauls for rotating equipment.
  • Led complex alignment and troubleshooting operations.
  • Ensured 85% of corrective jobs transitioned to planned activities.

Assistant Executive Engineer (Rotating Equipment Engineer)

ONGC
09.2008 - 12.2012
  • Scheduled and executed preventive maintenance programs.
  • Collected vibration/oil analysis data; initiated corrective actions.
  • Achieved 95% schedule compliance for critical assets.

Education

B.Tech - Mechanical Engineering

NIT Calicut
01.2004 - 1 2008

CMRP Certification

SMRP

Professional Engineer (PE)

The Institution of Engineers

Skills

Maintenance Planning & Execution Rotating Equipment (PGC, TG, MIP, MOL Pumps) SAP PM (Power User) RCA, FMEA, RCM, RCFA Reliability Metrics (MTBF, MTTR) CAPEX & OPEX Budget Management Training & Competency Development Condition Monitoring & Vibration Analysis HSE Compliance & Auditing Team Leadership & Cross-functional Coordination

Training And Specializations

  • Vibration Analysis and Condition Monitoring – GE
  • SAP PM Module (Power User)
  • HSE Middle Manager
  • Mechanical Seals & API Plans
  • RCM & RCFA

Projects And Achievements

  • Developed Smart Inventory Management System to reduce stock-outs and surplus.
  • Enhanced turbine reliability through RCA and auxiliary system upgrades.
  • Replaced and commissioned Fire Water Pumps (NFPA-compliant).
  • Designed rotor balancing methods independent of System1.
  • Consistently rated as 'Outstanding' in Performance Analysis Reports.

Timeline

Deputy General Manager (Maintenance & Project Manager) - ONGC
01.2025 - Current
Chief Engineer (Reliability & Project Engineer) - ONGC
01.2022 - 12.2024
Superintending Engineer (RCM & Project Engineer) - ONGC
02.2019 - 12.2021
Deputy Superintending Engineer (Vibration Engineer) - ONGC
01.2018 - 01.2019
Executive Engineer (Lead Rotating Equipment Engineer) - ONGC
01.2013 - 12.2017
Assistant Executive Engineer (Rotating Equipment Engineer) - ONGC
09.2008 - 12.2012
NIT Calicut - B.Tech, Mechanical Engineering
01.2004 - 1 2008
SMRP - , CMRP Certification
The Institution of Engineers - , Professional Engineer (PE)

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Tiju JoyDeputy General Manager -ONGC