TONY JOHNSON
KOCHI
Summary
Engineering professional with proven versatility across Installation & Commissioning of Manufacturing & Utility Equipments, Storage Tanks & Piping and Structural buildings across Food, FMCG and Chemical Industries. Also has a comprehensive background in Maintenance, Production and Crew building.
Overview
9
9
years of professional experience
Work History
PRODUCTION EXECUTIVE
Kimberly Clark India Pvt Ltd
01.2022 - Current
- Green field facility setup.
- Installation, commissioning and stabilization of product manufacturing and packaging machinery.
- Installation and maintenance of auxiliary or utility equipments viz blowers, dust collection system, hammer mill etc.
- Third party vendor coordination including job and cost evaluation.
- Establishing ergonomic workplace and operational requirements.
- Diversity crew formation and capability building.
- Hiring, selection, onboarding of new diverse team of associates and conducting detailed induction training through Safety, Process and Quality.
- Lead in in Production systems like SAP , BOM setup coordination, month end reconciliation, audits etc.
- Implement Preventive maintenance systems.
OPERATIONS EXECUTIVE
Marico Limited
10.2018 - 12.2021
- Brownfield Project: Hopper Weighment System, Platform Weighment System, Vertical storage tanks .
- Project coordination and vendor identification.
- Tender analysis, Job tracking and documentation.
- Project and Operational budgetary control and tracking.
- Effective understanding and installation of Structural fabrication, Piping Systems, Pneumatic Systems, Boiler, Air compressor & Storage Vessels, Centrifugal blowers, Centrifugal and Gear pumps.
- Procured pricing information from various vendors to support cost-effective purchasing.
- Facility Management.
- Coordinate with EHS and ISO Audits
- Played instrumental role in getting awarded GreenCO Platinum Certified Factory.
- Operation and stabilization of equipment & process, post capacity expansion.
- Continuous Process improvement and standardization- Kaizen, RCA.
- Prepare and implement Preventive Maintenance schedules and manage Equipment maintenance and downtime.
- Asset care and spares management.
- Mentoring and guiding coworkers.
PRODUCTION ENGINEER
Plant Lipids Pvt Ltd
03.2016 - 10.2018
- Production Forecasting and Scheduling
- Maintains customer Quality requirements of product with optimum costing
- Assists with design of safe and efficient manufacturing environments for improving - Safety, Quality, Ergonomics, Throughput and Product Costs
- Continuous Process Improvement works to eliminate waste, improve quality, and reduce production time and cost
- Process Documentation as per Quality Requirements and Standards
- Uses prescribed and innovative methods, and works with limited guidance
- Preventive Maintenance
- Inventory control.
MECHANICAL ENGINEER
Sud-Chemie India Pvt Ltd
10.2014 - 11.2015
- Chemical Process Plant maintenance
- Plan, coordinate and carryout all Mechanical activities of entire plant maintaining high safety standards
- Project tracking and coordinating to achieve effective control on Cost & Time to set up best engineered facilities
- Additional responsibility of shift operating engineer which includes controlling of plant operations, maintaining SOP, monitoring process control system and meeting production requirements as per dispatch schedule
- Planning and executing preventive maintenance schedules of equipment and utilities
- Competencies across Rotating equipment like Gear Boxes, Pumps, Centrifugal blowers, Roots Blower, Compressors, Conveyors , Piping and Dust Control Systems.
Education
Bachelor of Technology - MECHANICAL ENGINEERING
Viswajyothi College of Engg And Tech
Mahatma Gandhi University, Kerala2014
Skills
- SAP
- Exceptional understanding of Structural, Machine drawings
- Microsoft NAV Dynamics
- Communication Skills
- Man Management
- Team Leader
- Resource Deployment
- Logical Thinking & Good decision making
- Executive presentations
REFERENCES
- Mr Anil Issac, DGM Finished Products, Plant Lipids Pvt Ltd. Cell:+91-9745999802
- Mr Santhosh Bhatt, GM, Mechanical Dept, Sud-Chemie India Pvt Ltd. Cell:+91-947763516
Languages
Malayalam
Bilingual or Proficient (C2)
C2
English
Proficient
C2
Hindi
Advanced
C1
Tamil
Upper intermediate
B2
Telugu
Elementary (A2)
Accomplishments
Apollo Tyres, Kalamassery, Kerala, India
ACADEMIC PROJECT
Productivity Enhancement through Turbine Installation
Done at: Fertilizers and Chemicals Travancore Limited (FACT), Kerala, India
ADDITIONAL COURSE
Marine Engines and Associated Systems
Done at: Central Institute of Fisheries Nautical and Engineering Training (CIFNET) Cochin, Kerala, India
Timeline
PRODUCTION EXECUTIVE
Kimberly Clark India Pvt Ltd
01.2022 - Current
OPERATIONS EXECUTIVE
Marico Limited
10.2018 - 12.2021
PRODUCTION ENGINEER
Plant Lipids Pvt Ltd
03.2016 - 10.2018
MECHANICAL ENGINEER
Sud-Chemie India Pvt Ltd
10.2014 - 11.2015
Bachelor of Technology - MECHANICAL ENGINEERING
Viswajyothi College of Engg And Tech
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