TUSHAR CHAUHAN
Dwarka,INDIA
Summary
Driven professional with a proven track record in operation and maintenance roles across diverse industries. Skilled in optimizing processes, enhancing operational efficiency, and ensuring compliance with industry standards. Adept at leading teams to achieve strategic objectives and adept at implementing innovative solutions to overcome challenges. Eager to contribute expertise to a dynamic, growth-oriented organization.
Overview
8
8
years of professional experience
7
7
years of post-secondary education
Work history
Shift Engineer
ADAMA INDIA PVT LTD
Bharuch, INDIA
01.2023 - Current
- Manpower handling during shifts
- Distributing tasks according to planning, availability, and urgency
- Tracking activities and completing tasks such as CIP, product changes, pack size changes, and addressing any breakdowns
- Ensuring the achievement of daily production targets
- Participating as a team member in manufacturing excellence initiatives for plant 5S and TPM
- Investigating root causes of market complaints, creating improvement plans, and submitting CAPA reports
- Attending various TPM training sessions
- Submitting reports for root cause analysis, including 5W2H analysis, when abnormal conditions or mistakes occur during shifts
- Maintaining daily reports and Excel sheets
- Responsible for generating QR codes using Jeckson vision systems for different products and their respective pack sizes
- Recognized as the Best Employee of the Month in October 2023
- Increased operational output through regular plant inspections and improvements
- Coordinated with laborers and suppliers to meet strict construction deadlines
- Collaborated with suppliers to manage schedules, specifications, and ensure quality compliance
- Improved reliability and profitability by implementing enhanced testing systems
- Evaluated current processes and optimized tasks to reduce backlogs
- Inspected equipment to proactively address potential issues and prevent breakdowns
- Implemented diligent quality control measures to enhance production outputs.
Maintenance Coordinator
MK FOODS (BALAJI WAFERS PVT LTD), RAJKOT
07.2020 - 06.2022
- Maintained the fabricated chips (stackable chips) product line, overseeing all processes from dough preparation to frying the chips
- Operated the seasoning unit as well
- Ensured the maintenance of all dosing systems in real-time and according to product quality standards for continuous and batter production
- Maintained records of all maintenance activities during production
- Monitored room temperature and humidity according to real-time process parameters and dough sheeting requirements
- Managed maintenance of the instant noodle line and all process machinery, while also maintaining records
- Operated and performed maintenance on boilers (thermic fluid & steam) and steam generators
- Responsible for maintenance of production lines and the entire plant
- Conducted electrical, electronic, mechanical, and utility maintenance tasks
- Possessed knowledge of field instruments (RTD, thermocouple, photocell, etc.), control valves, PLC logic, electric panel wiring, induction motors, gearboxes, and circuit breakers
- Executed preventive maintenance as per schedule and recorded data for further action
- Maintained Daily Maintenance Reports (DMR) along with other necessary documents
- Proficient in production line installation and experienced in noodle line installation
- Completed all Fire & Safety training for plant safety purposes
- Implemented 5S practices in the workplace
- Led adherence to the plant's quality management system and SOP at each node of the process in the plant.
Quality Control Assistant
FISHFA RUBBERS LTD, RAJKOT
07.2017 - 03.2020
- Calibrated and maintained various plant instruments (such as pressure gauges, RTDs) to ensure better quality
- Conducted daily plant observations to maintain process parameters for different processes and machines
- Ensured proper maintenance of all relevant documents
- Observed and maintained the pressure and temperature of the autoclave (machine used for rubber devulcanization)
- Monitored the sheeting machine to ensure proper temperature and coolant flow.
Service Executive
PRISM ELECTRICALS (AMARA RAJA BATTERYS LTD)
10.2016 - 07.2017
- Handled the service engineers’ team as a leader
- Scheduled daily tasks and planned accordingly
- Provided guidance to engineers for various types of site problems
- Accompanied engineers to critical sites or MSC (Master Switching Centre) sites to provide guidance for critical work and ensure safety parameters
- Reported daily activities to AO (Ahmedabad) & HO (Mumbai)
- Maintained site reports as required by the company
- Managed the Battery Revival Centre (BRC) with a capacity of 1000 batteries.
Education
Diploma - Instrumentation & Control Engineering
A. V. Parekh Technical Institute, Rajkot
Rajkot, Gujarat 06.2010 - 05.2013
S.S.C - Secondary School
Vidhya Vihar high School
Dwarka, Gujarat 05.2009 - 04.2010
B. Tech IC (Instrumentation & control) - Instrumentation & Control Engineering
Dharmsinh Desai University, Faculty of Technology
Nadiad, Gujarat 06.2013 - 05.2016
Skills
- Microsoft word
- Power point
- Excel
- Outlook
- Microsoft windows
- Outlook / Gmail
- Knowledge of PLC programming
- Accountability
- Electrical fault-finding
- Field wiring
- Reactive repairs
- Leadership
- Production line fault troubleshooting
- Customer-focused
- Team building
- Time management
- Problem-solving
Languages
Gujarati
Native
English
Intermediate
Hindi
Fluent
Affiliations
- Travelling
- Watching Movies
- Reading
Accomplishments
Recognized as the Best Employee of the Month in October 2023 in ADAMA India Pvt Ltd.
Custom
I hereby declare that the above-mentioned information is true and the best to my knowledge.
Personal Information
- Date of birth: 06/11/95
- Gender: Male
- Nationality: Indian
- Marital status: Single
Work availability
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
morning
afternoon
evening
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Timeline
Shift Engineer
ADAMA INDIA PVT LTD
01.2023 - Current
Maintenance Coordinator
MK FOODS (BALAJI WAFERS PVT LTD), RAJKOT
07.2020 - 06.2022
Quality Control Assistant
FISHFA RUBBERS LTD, RAJKOT
07.2017 - 03.2020
Service Executive
PRISM ELECTRICALS (AMARA RAJA BATTERYS LTD)
10.2016 - 07.2017
B. Tech IC (Instrumentation & control) - Instrumentation & Control Engineering
Dharmsinh Desai University, Faculty of Technology
06.2013 - 05.2016
Diploma - Instrumentation & Control Engineering
A. V. Parekh Technical Institute, Rajkot
06.2010 - 05.2013
S.S.C - Secondary School
Vidhya Vihar high School
05.2009 - 04.2010
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