Tushar Prajapati

Working on gas turbine and steam turbine control panels like
Starter, Exciter, and Mark Vie Line.
Setup manufacturing business lines like wind turbines, wind
turbine frequency converters, pitch motor control panels, and
locomotives in GE.
Layout designing, line balancing, standard work processes,
SRA, workstation design, and material management using
Lean manufacturing tools.
Create and update process instructions like manufacturing
work instructions and routing for assembly processes.
Improvement initiatives focus on metrics on safety, productivity,
quality, and cost.
Drive special cost-saving programs through KIAZEN and
simplification projects.
Design and modification of fixtures and tooling for assembly
line
Used coordination and planning skills to achieve results
according to schedule.
Developed and implemented performance improvement
strategies and plans to promote continuous improvement.
Learned new skills and applied to daily tasks to improve
efficiency and productivity.
Resolved problems, improved operations and provided
exceptional service
Proved successful working within tight deadlines and
fast-paced atmosphere
Worked within applicable standards, policies and regulatory
guidelines to promote safe working environment

Identify and collaborate with suppliers, vendors, OEMs, and site
teams to restore low-performing assets in renewable energy
like wind and solar.
Validation of ideas with task force received from different sites
to plan for prototype trials and scalability.
Make standardized work instructions for all activities to drive
across overall footprint.
Support O&M for various technical issues for wind turbines and
solar plants.
Make SRA (safety risk assessment) for regular and non-regular
activities.
Tracking for different initiatives/projects & presenting periodical
status corresponding with review board
Support to central monitoring team to categorize & analyze
downtime reasons/generation loss
Trained for installation and deinstallation of remote sensing
devices for yaw angle offset measurements and corrections in
wind turbines (like LiDAR, iSpin)

Determined budget, manpower, schedule and material
needed to successfully execute projects.
Adhered to timelines to meet quality assurance targets.
Studied manufacturing processes to improve overall
knowledge.
Assessed scope and requirements to assist with project design
determinations.
Training and multitasking to operators by conducting regular
briefings to provide knowledge of process, production, quality,
and customer requirements—drive to High Performance Team.
Analyze and solve problems using PFMEA, DFMEA
methodologies.
Ensure assembly drawings, circuit diagrams, and engineering
specifications to perform moderate-to-repetitive assembling
tasks.
Conducting Regular Brief in (Small interval Meeting) for
operators, and line monitoring regular line issues, escalating,
and finding proper root cause analysis along with crossfunctional team
Active participation in lean action workouts for NPI projects /
space reduction.
Utilized Six Sigma methodology to reduce cost and cycle time
in manufacturing process.
Key member as facilitator for implementing suggestions given
by operators as part of continuous process/productivity and
quality improvement.
Assisted in development, design and execution of projects.
Provided technical assistance to staff when needed.