Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
SPECIAL FEATURES
Timeline
Generic
UPENDRA KUMAR

UPENDRA KUMAR

Ghaziabad

Summary

27 Years of experience in sugar industry in the operation, projects and continuous improvements as worked with different technologies and organizations in India and abroad. Presently working as GM (Production) with Dhampur Sugar Mills Ltd. Unit- Dhampur since Dec. 2021, looking after all the responsibilities of sugar operations, Capex Projects as well as repair & maintenance of entire process house.

Overview

24
24
years of professional experience
1
1
Certification
1
1
Language

Work History

G.M. (PROJECT)

Global Cane Sugar Services
03.2016 - 12.2021
  • Handled responsibilities of planning, designing and implementation of Refinery/ Pharma/ Specialty sugar, steam economy & expansion projects in India and abroad.

A.G.M. Production

New India Sugar Mills Ltd. Hata (Birla Sugar)
03.2012 - 03.2016
  • Handled plant having Defco-Remelt Process with refinery, producing 20-40 IU of various grade of sugar. Achieved reduction in steam consumption by 3-4 % and increased capacity utilization of the plant by several changes in process & techniques.

Addl. Chief Chemist

The Dhampur Sugar Mills Ltd. Unit – Asmoli
06.2006 - 03.2012
  • Handled all responsibilities for expansion of plant from 5000 TCD to 8500 TCD along with plant conversion from Double Sulphitation to Refined Sugar.

Sr. Manufacturing Chemist

Uttam Sugar Mills Ltd., Roorkee
07.2004 - 06.2006
  • Involved in expansion of plant from 3500 TCD to 5000 TCD and plant conversion from Double Sulphitation to Refined Sugar Production (Defco-Remelt Process).

Asstt. Manager (Tech.)

The Ditech Agencies & Exports, New Delhi
10.2001 - 07.2004
  • (A company providing Phosphoflotation based technology by installing syrup, filtrate and melt clarification systems as well as refineries to sugar industry)

Mfg. chemist

The Dhampur Sugar Mills Ltd., Unit - Rauzaganj Distt- Faizabad
12.1997 - 10.2001
  • Handled plant having Defco-Remelt Process with refinery, producing 10-80 IU of various grade of sugar.

Education

 ANSI (Sugar Technology) - Sugar Process

N.S.I.
Kanpur
04.2001 -

Bachelor’s - science

C.C.S. University
Meerut
01-1995

Intermediate - undefined

U.P. Board Allahabad
01-1992

High School - undefined

U.P. Board Allahabad
01-1990

Skills

Operations management

Customer relationship management

Team leadership

Project management

Performance improvement

Leadership and team building

Business development

Quality management

Expense control

Project planning

Goal setting

Budget analysis

Staff motivation

Contract negotiations

Organizational development

Process improvements

Problem resolution

Cost reductions

Accomplishments

  • Successfully completed Steam economy and expansion project having two different clarification system (Double sulphitation & Defecation) in a single plant at Dhampur Sugar Mills Ltd, Unit-Dhampur as well as steam economy project at Rajpura Unit too.
  • Successfully completed Refinery Project of 450 TPD having Phospho Floatation based Melt clarification and Secondary Decolorization system as PAC with Membrane Filter at Rohtak Sugar Mills ltd. Haryana within record 90 Days.
  • Successfully handled up-gradation, rehabilitation, and integration of Gold Star refinery (Zimbabwe), established Standalone Refinery at 500 TPD with 97+ % recovery with sugar colour 20 IU.
  • Successfully handled the project of steam economy project of 3000 TPD refinery by implementing triple effect (FFE) melt concentrator system at PT. KTM, Indonesia.
  • Successfully completed project of M/s D.S.M. Sugar Asmoli, Moradabad included expansion of plant from 5000 TCD to 8500 TCD and plant conversion from Double Sulphitation to Refined Sugar Production (Defco-Remelt Process with melt clarification, filtration & Decolorization by Ion Exchange method).
  • Successfully completed expansion of plant from 3500 TCD to 5000 TCD with process conversion from Double Sulphitation to Refined Sugar to produce various grade sugar < 20 IU of M/s Uttam Sugar Mills Ltd., Roorkee.
  • Successfully erected and commissioned independently of a Standalone Refined project of 500 TPD sugar at M/s Deshbandhu Sugar Mills Ltd. Bangladesh on account of M/s Difteck Agencies & Exports, New Delhi.

Certification

ANSI (Sugar Technology) in 1997 from N.S.I. Kanpur.

SPECIAL FEATURES

  • Worked on both vacuum and pressure evaporation system with rising and falling film type evaporators.
  • Worked on raw sugar refinery using melt clarification, filtration and 3-stage scum De sweetening system.
  • Worked on Secondary Decolourization of sugar melt by Ion-Exchange (Acrylic and Styrene Column) and PAC followed by Membrane Filter.
  • Worked on different pressure filtration i.e., Multi Bed Filter, Candle filters, Continuous Rotary Leaf Filter, Filter Press & Membrane Filters etc.
  • Worked on all steam economy devices like condensate heater, cigar system, PTHE, contact heaters, molasses conditioners, mechanical circulators etc.
  • Worked on various kind of specialty sugar manufacturing- D.S., Refined, Mill White, Brown sugar, Pharma Grade Sugar, branded and candy sugar etc.
  • Worked on latest and advanced automation system in the process to eliminate the manual intervention and make the operation more efficient.

Timeline

G.M. (PROJECT)

Global Cane Sugar Services
03.2016 - 12.2021

A.G.M. Production

New India Sugar Mills Ltd. Hata (Birla Sugar)
03.2012 - 03.2016

Addl. Chief Chemist

The Dhampur Sugar Mills Ltd. Unit – Asmoli
06.2006 - 03.2012

Sr. Manufacturing Chemist

Uttam Sugar Mills Ltd., Roorkee
07.2004 - 06.2006

Asstt. Manager (Tech.)

The Ditech Agencies & Exports, New Delhi
10.2001 - 07.2004

 ANSI (Sugar Technology) - Sugar Process

N.S.I.
04.2001 -

Mfg. chemist

The Dhampur Sugar Mills Ltd., Unit - Rauzaganj Distt- Faizabad
12.1997 - 10.2001

Bachelor’s - science

C.C.S. University

Intermediate - undefined

U.P. Board Allahabad

High School - undefined

U.P. Board Allahabad
UPENDRA KUMAR