Vaibhav Dhikale
DESIGN ENGINEER
Nashik
Summary
"To secure a challenging position as a Mechanical Design Engineer where I can leverage my expertise in 3D Solid Modelling (SolidWorks), CFD Flow Simulation, and Hydraulic Calculations to develop high-efficiency pump systems. Committed to optimizing product performance through precise MOC selection and value engineering while contributing to organizational growth."
Overview
3
3
years of professional experience
Work History
Design Engineer
Indo Pump Pvt Ltd
10.2024 - Current
- 3D Design & Modelling: Lead the 3D development of critical pump components—including Impellers, Volute Casings, and Shafts—using SolidWorks. Utilize solid modelling, lofting, and pattern features to ensure precise hydraulic profiles.
- CFD Simulation & Analysis: Conduct Flow Simulation (CFD) on pump internals to visualize velocity streamlines, pressure distribution, and turbulence. Use simulation data to predict the Best Efficiency Point (BEP) and identify potential cavitation zones.
- CAD Conversion: Transform complex 2D technical drawings into high-fidelity 3D assemblies to perform interference checks and ensure seamless manufacturability.
- Pump Selection & MOC: Execute technical pump selection based on customer parameters (Flow, Head, NPSH). Determine optimal Material of Construction (MOC) for components based on fluid properties such as corrosivity, temperature, and viscosity.
- Technical Calculations: Perform engineering calculations for pump BKW, viscous liquid correction factors, coupling selection, and pipe fitting losses.
- Design Optimization: Execute drawing modifications to enhance the wear-life of pump parts through value engineering and structural improvements.
- Customization: Generate customized part lists and technical sheets for pump testing based on specific client requirements and pump parameters.
- Maintenance Manuals: Author comprehensive Operation & Maintenance (O&M) manuals for diverse pump models to assist end-users with troubleshooting and service.
- Dispatch Verification: Manage dispatch checklists to ensure all designed accessories, base frames, and couplings are accurately packed as per the Bill of Materials (BOM).
Design Engineer
Indo Pump Pvt Ltd
10.2024 - Current
- 3D Design & Modelling: Lead the 3D development of critical pump components—including Impellers, Volute Casings, and Shafts—using SolidWorks. Utilize solid modelling, lofting, and pattern features to ensure precise hydraulic profiles.
- CFD Simulation & Analysis: Conduct Flow Simulation (CFD) on pump internals to visualize velocity streamlines, pressure distribution, and turbulence. Use simulation data to predict the Best Efficiency Point (BEP) and identify potential cavitation zones.
- CAD Conversion: Transform complex 2D technical drawings into high-fidelity 3D assemblies to perform interference checks and ensure seamless manufacturability.
- Pump Selection & MOC: Execute technical pump selection based on customer parameters (Flow, Head, NPSH). Determine optimal Material of Construction (MOC) for components based on fluid properties such as corrosivity, temperature, and viscosity.
- Technical Calculations: Perform engineering calculations for pump BKW, viscous liquid correction factors, coupling selection, and pipe fitting losses.
- Design Optimization: Execute drawing modifications to enhance the wear-life of pump parts through value engineering and structural improvements.
- Customization: Generate customized part lists and technical sheets for pump testing based on specific client requirements and pump parameters.
- Maintenance Manuals: Author comprehensive Operation & Maintenance (O&M) manuals for diverse pump models to assist end-users with troubleshooting and service.
- Dispatch Verification: Manage dispatch checklists to ensure all designed accessories, base frames, and couplings are accurately packed as per the Bill of Materials (BOM).
Quality Engineer
Indo Pump Pvt Ltd
10.2023 - 10.2024
- Performance Validation: Headed final performance testing; applied Affinity Laws to execute precision impeller trimming to hit customer-specific duty points.
- Root Cause Analysis (RCA): Lead investigations into performance deviations or material failures; implemented CAPA to reduce internal rejection rates and improve casting quality.
- Metrology & Calibration: Managed calibration schedules for precision instruments (Verniers, Micrometres, Gauges) to ensure traceability and ISO compliance.
- Supplier Quality: Conducted audits of raw castings and machined components to ensure adherence to MOC specifications and dimensional tolerances.
Quality Engineer
Indo Pump Pvt Ltd
10.2023 - 10.2024
- Performance Validation: Headed final performance testing; applied Affinity Laws to execute precision impeller trimming to hit customer-specific duty points.
- Root Cause Analysis (RCA): Lead investigations into performance deviations or material failures; implemented CAPA to reduce internal rejection rates and improve casting quality.
- Metrology & Calibration: Managed calibration schedules for precision instruments (Verniers, Micrometres, Gauges) to ensure traceability and ISO compliance.
- Supplier Quality: Conducted audits of raw castings and machined components to ensure adherence to MOC specifications and dimensional tolerances.
Quality Engineer
VIP Industries Ltd
10.2022 - 09.2023
- Process Quality Control: Implemented Statistical Process Control (SPC) techniques to monitor mass production consistency.
- BOM & SOP Audit: Performed 'First Piece' assessments and rigorous sampling inspections in accordance with ISO 9001 standards.
- Material Disposition: Managed the non-conforming material area; executed tagging and disposition of rejected lots to prevent assembly line contamination.
- Documentation: Maintained high-accuracy quality logs and Pareto charts to track the most frequent defect types for management review.
Quality Engineer
VIP Industries Ltd
10.2022 - 09.2023
- Process Quality Control: Implemented Statistical Process Control (SPC) techniques to monitor mass production consistency.
- BOM & SOP Audit: Performed "First Piece" assessments and rigorous sampling inspections in accordance with ISO 9001 standards.
- Material Disposition: Managed the non-conforming material area; executed tagging and disposition of rejected lots to prevent assembly line contamination.
- Documentation: Maintained high-accuracy quality logs and Pareto charts to track the most frequent defect types for management review.
Education
B.E. Mechanical Engineering -
Matoshri College of Engineering
01-2020
Diploma in Mechanical Engineering - undefined
Matoshri Asarabai Polytechnic
01-2017
SSC (10th) - undefined
Nutan Madhyamik Vidyalay
01-2014
Skills
Design Software: SolidWorks (Solid Modelling, Assembly, Drafting), AutoCAD (2D Drafting)
Hydraulic Design: Impeller Vane Profiling, Casing Design, NPSH & BKW Calculations
Declaration
I hereby declare that all the information furnished above is true to the best of my belief.
PROJECTES
PROJECTS & PUBLICATIONS
- Research Publication: Design Chassis for Onion Harvesters.
- Academic Projects: Design & Fabrication of Onion Harvester Chassis (Degree); Agriculture Blower (Diploma).
- Innovations: Automatic & Manual Sanitizer Spraying System; Bluetooth-operated Agricultural Spraying System.
- Maintenance Expertise: Hands-on experience in the Dismantling, Repair, and Re-assembly of Agricultural Electric Spray Pumps and Piston Pumps.
Timeline
Design Engineer
Indo Pump Pvt Ltd
10.2024 - Current
Design Engineer
Indo Pump Pvt Ltd
10.2024 - Current
Quality Engineer
Indo Pump Pvt Ltd
10.2023 - 10.2024
Quality Engineer
Indo Pump Pvt Ltd
10.2023 - 10.2024
Quality Engineer
VIP Industries Ltd
10.2022 - 09.2023
Quality Engineer
VIP Industries Ltd
10.2022 - 09.2023
Diploma in Mechanical Engineering - undefined
Matoshri Asarabai Polytechnic
SSC (10th) - undefined
Nutan Madhyamik Vidyalay
B.E. Mechanical Engineering -
Matoshri College of Engineering