VARKIS YESURAJ
Development Manager
Ariyalur
Summary
Result-Driven Engineer with extensive experience in Automotive manufacturing specializing in Compression, Tension, Torsion Springs, and Wire forms. Proven expertise in end to end Project handling, Customer Specific Requirement Development, problem solving, and continuous process improvement. Versed in IATF and ISO standards, with a strong focus on quality, efficiency, and Organizational growth.
Overview
11
11
years of professional experience
1
1
Language
Work History
Development Manager
AGSA Springs Pvt Ltd
Pune & Chennai
10.2025 - Current
- Development activity from feasibility RFQ, Part Development, Sample Submission Proto-Type, to Pilot Lot till Customer follow up
- Customer Specific Requirement – Part, Product Validation, Fatigue Endurance validation
- IATF 16949 & ISO 9001 – Docs APQP, PPAP, SPC, MSA, FMEA, Control Plan
- Technical decision making as per customer requirement
- Improved overall project efficiency by setting clear goals, milestones, and expectations for the development team.
Senior Engineer – Production & NPD
MICRO SPRING PRODUCT
Chennai
03.2024 - 10.2025
- New Part Development, producing 100% good parts
- Committed to control internal rejections and providing solution of corrective & permanent action for 8D
- Process improvement like poke yoke, probe, sensor control, direct heat treatment/furnace, end grinding
- Customer handling, Customer audit & visit planning, customer complaint solving, providing solution by material selection, spring design, and Load
- NPD parts drawing study RM, End grinding, Plating, Coating, committed to feasibility and Machine Program Tooling layout
- Material standard selection, Ballon diagram, Material Test Certificate, Salt spray test, End grinding, Secondary process, fatigue, endurance reports providing to customer standards for development
- IATF -Documentation APQP, PPAP, FMEA, SPC, MSA and Control Plan
- All type of spring machine, Part Setting & Program trainer
- Exhibitor IESS -XII behalf of Micro Spring Product Technical team
- Project achieved Steering system, Valve & Flow control -spring sub assembly, Suspension system
TEAM LEADER / Technician
ADVANEX INDIA & ADVANEX SINGAPORE PVT LTD
Chennai
02.2021 - 02.2024
- Responsible Leader for Spring line production planning, scheduling, Setting and producing goods
- KPI for ERP – Epicor traceability & Route card
- Planning day-to-day production activity, schedules & allocating work for achieving monthly targets
- Deploying various methods to analyses the processes, recommending modifications to minimize escalations, reduce rejections and realize operational efficiency
- Involving machine scope/area lead machine utilization
- Join team for problem solving of production issue and customer complaint
- Training to new employee Machine setting and tooling knowledge d= 0.10mm Compression Setting.
- Singapore OJT for New Projects Springs
Assistant Engineer
VENKATESWARA STEELS AND SPRINGS IND PVT LTD
Chennai
01.2017 - 01.2021
- CNC spring forming machines setting and program knowledge as per the customer drawing and control plan
- Team leading and problem solving of all forming springs of major & minor setting & program corrections
- As per customer drawing developing the new springs by Coiling & Forming Multi slide Axis in CNC Machine
- Responsible of maintaining quality and production documents
- Following the route card in daily basis for tracking and traceability and also hourly tracking record
- Training new employees how to operate the machine and safety awareness
- Performs of press components and sheet metal components and wire forming operations.
Trainee
REYDAL AUTOMOTIVE INDIA PVT LTD
Chennai
01.2016 - 01.2017
- Team work of all operations and process knowledge
- Line inspections and poke yoke and quality control
- Operating machines of milling and plastic welding
- Co-ordinate of all plans and operations of automotive parts
- Checking of inspection report and maintenance records
Apprentice Engineer
RENAULT NISSAN AUTOMOTIVE INDIA PVT LTDe
Chennai
01.2015 - 01.2016
- Body shop final line fitment knowledge in all Car Models
- Knowledge on Car's Metal parts fitment & ensuring quality
- Awareness on All model’s spec difference and function in trim and chassis
- Awareness about 5 steps in 5S and coordinating the team on daily basis
- Participated in KAIZEN activities to improve Safety, Quality, Delivery, Cost and Time
- Detailed knowledge on SOP (Standard Operating Procudure) and performing the process accordingly
- Identifying Line stopping concerns which was related to fitment and analyzing the root cause for that problem
Education
DIPLOMA - DIPLOMA IN MECHANICAL ENGINEERING
Thanthai Roever Engineering & Polytechnic College
Perambalur, India 04.2001 -
HSC -
Govt. Hr.Sec School
01.2012
SSLC -
Govt. Hr.Sec School
01.2010
Skills
PRODUCTIVITY ( NEW PRODUCT DEVELOPMENT )
Developing the Product Drawing as per the Customer specification and requirements
Develop and execute the production plans and NPD parts
Develop and maintain IATF documentation
Analyze Customer feedback and develop Product improvement plans
Overseas Training
Advanex Singapore Pvt Ltd - 3 Months
Strength
Smart working with New Technologies, Spring Manufacturing, Springs R&D, Team work, Curiosity, Passion towards work with discipline.
Declaration
I am confirming that all the information provided above are true to the best of my knowledge.
Yours Faithfully : VARKIS YESURAJ Place : Chennai
Timeline
Development Manager
AGSA Springs Pvt Ltd
10.2025 - Current
Senior Engineer – Production & NPD
MICRO SPRING PRODUCT
03.2024 - 10.2025
TEAM LEADER / Technician
ADVANEX INDIA & ADVANEX SINGAPORE PVT LTD
02.2021 - 02.2024
Assistant Engineer
VENKATESWARA STEELS AND SPRINGS IND PVT LTD
01.2017 - 01.2021
Trainee
REYDAL AUTOMOTIVE INDIA PVT LTD
01.2016 - 01.2017
Apprentice Engineer
RENAULT NISSAN AUTOMOTIVE INDIA PVT LTDe
01.2015 - 01.2016
DIPLOMA - DIPLOMA IN MECHANICAL ENGINEERING
Thanthai Roever Engineering & Polytechnic College
04.2001 -
HSC -
Govt. Hr.Sec School
SSLC -
Govt. Hr.Sec School