VIJAY PAL
Project and Operations Leader Manufacturing
Sirsa,HR
Summary
Strategic Project & Operations Leader with 12+ years of progressive experience driving large-scale projects, warehouse optimization, lean manufacturing, and process excellence in manufacturing and engineering sectors. Demonstrated success in leading end-to-end project lifecycles, implementing Warehouse Management Systems (WMS), streamlining supply chain & inventory processes, and embedding continuous improvement frameworks (Kaizen, Lean, Six Sigma). Recognized for transforming operations, reducing costs, and enhancing delivery performance (OTD) while managing cross-functional teams and vendor partnerships. Adept at aligning projects with business goals, acting as a key contact for stakeholders, fostering innovation, and delivering measurable outcomes.
Overview
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1
Language
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Certification
16
16
years of professional experience
Work History
Assistant Manager - Projects
Plasser India Private Limited
01.2022 - Current
- Greenfield Project Execution & Commissioning: Led end-to-end setup of 20,000 sq.m. warehouse, coordinating with stakeholders on design finalization, high-capex asset procurement, installation, and compliance approvals.
- Digital Transformation & WMS Implementation: Implemented a Warehouse Management System (32,000 SKUs) ensuring 100% online operations with zero inventory discrepancies
- Strategic Planning & Budget Control: Developed and managed project budgets, timelines, and milestones using MS Project / Gantt charts, acting on risk assessments to mitigate issues related to capital investment, scheduling, and compliance.
- Lean & Continuous Improvement Leadership: Drove Kaizen and Lean Management initiatives, acting as a facilitator to optimize labor, material, and equipment utilization, reducing costs and enhancing operational efficiency.
- Team Development & Cross-Functional Collaboration: Supervised and mentored cross-functional teams, liaising to achieve On-Time Delivery (OTD) and enhance inter-departmental coordination and project execution capability.
- Operational Excellence: Planned & executed entire manufacturing operations, including PBOM creation, routing design, vendor & material management, CAPEX procurement & machinery installation, acting to ensure seamless setup of a second production facility.
- Growth Path: Senior Engineer (PPC) → Assistant Manager (Project)
PPC Engineer
Plasser India Private Limited
07.2017 - 12.2021
- Designed 3D process flow layouts and animations with production-specific equipment (jigs/fixtures) to enhance operational efficiency and production readiness.
- Coordinated procurement and installation of critical machinery, equipment, and cranes for new manufacturing plant, ensuring smooth commissioning and operational scalability.
- Designed and implemented engineering solutions to enhance machine efficiency and reliability.
- Collaborated with cross-functional teams to streamline project workflows and improve communication.
- Developed detailed technical specifications for new equipment based on client requirements.
Engineer
Impact Studio Pvt. Ltd.
08.2012 - 05.2014
- Delivered high-quality 3D models, animations, and CGI visualizations for industrial construction projects, ensuring accuracy and aesthetic appeal to meet client requirements.
- Partnered with architectural and design teams to translate initial concepts into executable designs, enhancing strategic planning and client presentations.
- Led cross-functional teams to develop innovative engineering solutions aligned with project objectives.
- Streamlined design processes, resulting in improved project delivery times and resource allocation.
- Mentored junior engineers, fostering skill development and enhancing team collaboration on complex projects.
Line Supervisor
Gabriel India Pvt. Ltd.
07.2010 - 07.2012
- Conducted safety inspections and audits, enforcing work procedures to maintain a secure and compliant work environment.
- Implemented root cause analysis and problem-solving initiatives to enhance environmental health, safety, and quality standards.
- Oversaw daily operations to ensure adherence to production standards and safety protocols.
- Coordinated workflow among teams to optimize efficiency and minimize downtime.
- Mentored and trained new employees on operational procedures and best practices.
Diploma Engineer Trainee
Gabriel India Pvt. Ltd.
07.2010 - 07.2011
- Operated and programmed hardening and tempering machinery for new model specifications, ensuring smooth production runs.
- Maintained strict adherence to quality standards and specifications, ensuring defect-free output aligned with production requirements.
- Assisted in design and development of automotive components to meet project specifications.
- Conducted regular testing and validation processes to ensure product quality and reliability.
- Collaborated with cross-functional teams to streamline engineering workflows and enhance communication.
Education
B.Tech - Mechanical Engineering
Himalayan University
06-2017
Diploma - 3D Modelling and Animation
Global Institute Sirsa
03-2010
Diploma - Mechanical Engineering
State Board of Technical Education, Haryana
Haryana06-2009
Skills
- Relevant Skills Acting
- Management: Project & Program Management, Team Leadership & Stakeholder Engagement, Organizational Change Management, Budget Management, Risk Management, Communication & Collaboration
- Operational Excellence: Lean Manufacturing & Kaizen Implementation, Process Reengineering & Cost Reduction, Production Planning & Process Control, Supply Chain & Logistics Excellence, Warehouse & Inventory Optimization
- Technical Proficiency: ERP Systems (SAP S4/HANA – PP & MM, Oracle, ERP/MRP Applications), Lean & Six Sigma Tools, Warehouse Management Systems (WMS), MS Project, MS Office, Power BI, Advanced Excel, Solid Edge, AutoCAD, Revit, 3Ds Max, 3D Modeling & Animation
Certification
- Project Management Fundamentals,
LANGUAGES
English, Punjabi, Hindi, German
Timeline
Assistant Manager - Projects
Plasser India Private Limited
01.2022 - Current
PPC Engineer
Plasser India Private Limited
07.2017 - 12.2021
Engineer
Impact Studio Pvt. Ltd.
08.2012 - 05.2014
Line Supervisor
Gabriel India Pvt. Ltd.
07.2010 - 07.2012
Diploma Engineer Trainee
Gabriel India Pvt. Ltd.
07.2010 - 07.2011
B.Tech - Mechanical Engineering
Himalayan University
Diploma - 3D Modelling and Animation
Global Institute Sirsa
Diploma - Mechanical Engineering
State Board of Technical Education, Haryana
Personal Information
- Title: Project Manager PMO
- Availability: Open to Relocate