Vikas Garg
Udaipur
Summary
Results-driven Manager with 13 years of experience in Operations & Maintenance / Project Management. Leads installation and commissioning of Integrated Cement Plant Projects (4500 TPD) - both Brownfield and Greenfield. Certified Energy Manager overseeing statutory work for company registration in CCTS & PAT cycle. Proficient in Automation Systems: Schneider's PES, ABB 800xA, and Rockwell Plant PAX. Skilled in material management, resource optimization, budgeting, and cost control. Known for establishing a performance-driven culture to drive team success and achieve goals profitably. Sr. Manager with a solid history of managing teams and driving operational success through strategic initiatives. Demonstrated ability in problem-solving, decision-making, collaborative leadership, and adaptability. Dedicated to streamlining operations, decreasing costs, and promoting organizational efficiency through independent decision-making skills and sound judgment. Encouraging manager and analytical problem-solver proficient in team building, leading, motivating, and positively impacting company success.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Manager
Udaipur Cement Works Ltd.
07.2022 - Current
- Section In-charge for Kiln-1, Kiln-2 and DCS.
- Accomplished multiple tasks within established time frames, like projects related to energy efficiency.
- Led cross-functional teams to enhance operational efficiency and achieve production targets.
- Led operational teams to ensure adherence to safety and quality standards in cement production.
- Instrumentation System Leadership: Manage and optimise instrumentation systems for cement plant operations.
- Project Execution & Coordination: Ensure timely execution of instrumentation-related tasks, collaborating with cross-functional teams.
- Compliance & Standards: Ensure adherence to industry standards, safety regulations, and environmental guidelines.
- Troubleshooting & Maintenance: Lead efforts to diagnose and resolve instrumentation issues, minimising downtime and enhancing efficiency.
- Vendor & Contractor Management: Oversee procurement, installation, and servicing of instrumentation equipment.
- Documentation & Reporting: Maintain records of instrumentation systems, approvals, and compliance reports.
- Team Leadership & Development: Mentor engineers and technicians, fostering a culture of continuous learning and innovation.
Dy. Manager
Udaipur Cement Works Ltd.
07.2019 - 07.2022
- DCS In-charge
- Optimised ABB DCS system and Schneider system for fast troubleshooting.
- Involved in the installation and commissioning of Siemens VFDs, IMCC and weighing systems in the Pyro project.
- Involved in the upgrade of the coal firing system from SFF (Schenck) to rotary feeder (Pfister).
- Appointed as energy manager of the plant for regulatory compliance linked with energy
- Coordinated and organised a baseline audit to get registered in the PAT cycle-V.
- Coordinated mandatory energy audits and M&V audits.
- Achieved targeted specific energy consumption in PAT by the implementation of energy-saving projects.
Asst. Manager
Udaipur Cement Works Ltd.
07.2017 - 07.2019
- Led planning, execution, installation and commissioning of the Cement Mill (CM-2) 100TPH Project.
- Implementation and Upgradation of PLC System to DCS System in Cement Mills.
- Qualified National Certification Examination for Energy Manager in the 1st attempt.
- Oversaw budgeting processes, aligning departmental goals with organisational financial objectives for sustainable growth.
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Involved in the installation and commissioning of 4500 TPD Pyro Project.
Sr. Engineer
Udaipur Cement Works Ltd.
10.2015 - 07.2017
- Section In-charge for Cement Mill (100 TPH ) & Packing Plant (240 TPH)
- Accountable for continuous running of cement mill and packing plant.
- Implemented improvement projects and energy-saving projects in the sections.
- In-house developed energy monitoring system by connecting MFMs in the PLC system.
- Developed logic for plan load management to ensure maximum utilization of IEX power.
Engineer
Udaipur Cement Works Ltd.
04.2013 - 10.2015
- Worked on a brownfield project of a 100 TPH cement mill and 240 TPH packing plant.
- Installation and commissioning of Schneider PLC system for cement mill & packing plant projects.
- Pursued and completed an MBA in Project Management through distance learning in 2015.
- Developed logic for the bulk cement loading system in the packing plant for auto operation.
Engineer- Instrumentation
J K Cement Ltd
12.2010 - 04.2013
- Worked in the Kiln Section, VRM Section, and Cement Mill Sections for 2 years.
- Visited all sister concern units of JK Cement for on-the-job training for 3 months.
- Learnt the basics of instrumentation and DCS in the cement industry.
Education
M.Tech. - Power System
Rajasthan Technical University
Kota08.2025
MBA - Project Management
Sikkim Manipal University
Sikkim01.2015
B.Tech. - Electronics Instrumentation & Control Engineering
Govt. Engineering College
Ajmer01.2010
Skills
- Operations & Maintenance
- Troubleshooting proficiency
- Workplace safety coordination
- Documentation and reporting
- Inventory management
- Workforce planning
- Cost reduction strategies
- Energy efficiency strategies
- Distributed control system management
- Analytical problem solver
- Strategic decision-making
- Compliance management
Certification
- BEE Certified Energy Auditor
- BEE Certified Energy Manager
Languages
English
Hindi
Timeline
Manager
Udaipur Cement Works Ltd.
07.2022 - Current
Dy. Manager
Udaipur Cement Works Ltd.
07.2019 - 07.2022
Asst. Manager
Udaipur Cement Works Ltd.
07.2017 - 07.2019
Sr. Engineer
Udaipur Cement Works Ltd.
10.2015 - 07.2017
Engineer
Udaipur Cement Works Ltd.
04.2013 - 10.2015
Engineer- Instrumentation
J K Cement Ltd
12.2010 - 04.2013
M.Tech. - Power System
Rajasthan Technical University
MBA - Project Management
Sikkim Manipal University
B.Tech. - Electronics Instrumentation & Control Engineering
Govt. Engineering College
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