MOHIT KUMAR SRIVASTAVA

• Supported cement dispatch operations, improving distribution flow and maintaining safe packaging and dispatch practices.
• Helped direct team of over 300 personnel in cement dispatch, handling average daily movement of over 8000+ tons by rail and road to meet customer demand.
• Coordinated with logistics and cement grinding teams to keep operations aligned with monthly dispatch target of approximately 2.3 lac tons.
• Maintained strong safety focus, delivering 100% safe loading and packing for over 8000+ tons of cement daily across blended cement products, with zero accidents.
• Applied RCA findings and team brainstorming inputs to modify weigh loading machines, belt conveyors, and discharge chutes, improving process efficiency.
• Supported maintenance and operation of rotary packers and auxiliaries to keep output reliable and reduce machinery downtime.
• Managed packing plant operation and maintenance, and also oversaw old ball mill maintenance, separator replacement with separator seal, 5 ton/hrs output increase, and resolution of nibs issue with zero nibs after correction.
• Managed complete AFR circuit operation and maintenance from yard to calciner inlet as per management direction.
• Achieved ever-highest TSR of 23% at kiln output of 7500 TPD.
• Achieved ever-highest AFR monthly consumption of 20000 tons through successful transition from plant manpower to SLA service lean agreement.

• Supported kiln operation for 3200 TPD ABL line, coal mill EMill 10.9 Alstom, and CHP circuit to maintain smooth production flow.
• Completed cooler changeover from mechanical drive cooler to hydraulic drive cooler in safe coordination with M/s Fons.
• Modified TAD duct routing from cooler exhaust to coal mill inlet to improve plant performance.
• Handled workshop and utility section duties in close coordination with plant team.
• Reduced daily power use from 22000 kWh to 9000 kWh through air leakage control and installation of high-efficiency compressor.
• Completed 1.5 km water pipeline from mines pit to plant raw water tank in 10 days and reduced main water pump running hours from 14 to 6.
• Supported raw mill section and limestone crusher operations and received best department award during HSMS audit.
• Managed spare parts inventory through review of historical trends and demand patterns to keep critical items available.
• Led mechanical maintenance team activities to improve equipment reliability.
• Resolved mechanical system issues through troubleshooting and corrective action.
• Planned and executed cooler replacement from mechanical drive to hydraulic drive with close coordination from M/s Fons, maintaining safe work practices.

• Coordinated planning, drawing review, site inspection, and drawing control to maintain safe, smooth limestone crushing circuit operation and support on-time site and project delivery.
  Managed complete crushing circuit project with impact crusher (1450 tph) followed by hammer crusher, make: L&T, from execution through completion.
• Developed project plans and schedules to manage resource allocation efficiently.
• Reviewed project documentation for accuracy and completeness consistently.
• Ensured compliance with established policies, procedures and standards within the project scope.

• Primarily responsible for planning and executing operations of Kiln section to ensure seamless production. Looked after the Kiln-1 (4500 TPD: Make L&T) & KIln-2(5000 TPD: Make FLS) circuit ensuring streamlined operational efficiency.
• Executed the job of Duplex Burner to Swirlex burner replacement with L&T team involvement maintaining safety and quality standards.
• Conducted routine measurements of the Rotary kiln with Girth gear teeth flank temperature, Creep ,Roller Thrust measurement and inhouse rectification. Shell runout with dial guage/digital diagnostic accuracy.
• Tasked with replacing the old burner pipe by installing the low NOX & high efficiency Swirlex Burner Pipe

Achievements:

• Involved in the kiln shell replacement job (8 mtr * 4.35 dia) within the project duration adhering to safety measures.
• Minimized jam removal efforts by executing the project of modification of preheater feed pipe angle.

• Supported timely completion of erection and installation activities for coal handling plant, meeting safety requirements and schedule targets.
• Handled full maintenance tasks after completion, including preventive maintenance, corrective maintenance, and daily operation of coal handling circuit.
• Completed erection and commissioning of 180 TPH cement mill safely and managed daily maintenance activities.
• Recorded engineering activities in line with established procedures.
• Maintained critical spare availability through proper spare planning and team coordination.
• Carried out testing to verify functionality and support optimization.
• Supported preventive and corrective maintenance for pyro section, covering 2 kilns from blending silo extraction to silo discharge.
• Improved kiln net availability up to 92-93% through daily inspections, burner condition checks, cooler-grate upkeep, kiln roller thrust measurement, and close coordination with process and DCS teams, while reducing specific heat consumption and improving clinker quality consistency.
• Calibrated scientific or technical equipment.