Vishal Makavana
Electrical And Automation Engineering
Surat
Summary
Experienced engineer with over 8 years of expertise in Electrical Automation and Instrumentation. Specialized in Siemens PLCs, Steel Rolling Mills, Steel Plant CRM facility, Tube Mill Plant, IMS X-ray gauge, ABB drives, EOT cranes, and Furnace with Siemens control, as well as SMS TCS VME Rack Architectures. Proficient in managing material requests, Preventive/Predictive Maintenance requests, Regular shift reports, and Breakdown history using the SAP System, aimed at increasing machine uptime and equipment reliability. Implemented, documented, and analyzed Corrective and Preventive Actions (CAPA) to mitigate repetitive breakdowns and failures. Well-versed in Total Productivity Maintenance (TPM), Integrated Management System (IMS), Energy Management System (EMS), and 5S methodologies. Proven track record in identifying cost-saving and energy-saving techniques to reduce O&M expenditures while adhering to budget constraints. Effective in training and developing subordinates, new joiners, and subcontractors. Proficient in creating comprehensive Standard Operating Procedures (SOPs) for overhauling and maintenance activities, as well as preparing Hazard Identification Risk Assessment and Control (HIRAC) documents.
Overview
8
8
years of professional experience
1
1
Certification
3
3
Languages
Work History
Shift Incharge-Electrical & Automation
ArcelorMittal and Nippon Steel India
Hazira
2016.07 - Current
- Worked as an Electrical, Automation, and Instrument Shift In-Charge, overseeing operations of a 4HI 7-stand MILL, DownCoiler, Tunnel furnace, Power systems, CoilConveyer, and 18 Cranes
- My role involved running inspections and daily checklists, implementing safety protocols, training and supervising shift staff, and analyzing production data to drive process improvements
- Performed troubleshooting and preventive maintenance on ABB ACS-800 and ACS-6000 AC Drives, Siemens PLCs (S7-400), IMS Thickness and Profile Gauge, SMS VME Architecture PLC, Siemens Master, and Siemens Sinamics Drives
- Utilized Iba Analyzer for problem-solving, swiftly identifying process-related issues or conducting cobble analysis within specified timeframes
- Resolved equipment abnormalities or adjusted process parameters using LogiCAD program based on logic statements
- Handled breakdown and preventive maintenance of AC Synchronous motors up to 10MW, Transformers up to 31.5MVA, LT feeders, and HT feeders
- Conducted maintenance of field instruments including Linear Position Transducer (LPT), Speed Incremental Encoder, Degree and Position Absolute Encoder, Level Transmitter/switch RTD, Thermocouple, Emitter/Receiver Type Photocell, Pressure & Flow Transmitters, proximity sensor, pyrometer, and Load cells
- Ensured all preventive and breakdown maintenance activities adhered to safety procedures and plant operational requirements
- Enforced strict compliance with Tool Box Talk (TBT), Work Permit, and Lockout Tagout Tryout (LOTOTO) systems.
Education
Secondary School Certificate, Distinction -
Adarsh Vidyalaya
Surat, Gujarat 2006.04 - 3 2007
Diploma in Electrical, First Class Distinction -
S.T.B.S College of Engineering & Technology
Surat, Gujarat 2007.04 - 3 2010
Skills
Coordination and control
Details
22/ Abhaynagar L.H road Surat Gujarat-395006
Phone
9879104543, 8154979516
Personal Information
Date of Birth: 03/15/1997
Extracurricular Activities
State Level Project Competition CREATION-2010 Vidya Bharti Polytechnic, UMRAKH (Bardoli) Certification of TPM by AMA, Ahmedabad Certification of Positive attitude Training Certification of First Aid Training by Red Cross Society Internship at Gujarat State Electricity Corporation Limited Wanakbori Thermal Power Station Visit Reliance Industries Ltd., Hazira, Adani Wilmar Limited, Mundra Port Visit WMI-Konecranes, EOT Cranes Manufacturing plant, Jejuri, Maharashtra
Certification
First acid
Timeline
First acid
2023-04
Shift Incharge-Electrical & Automation
ArcelorMittal and Nippon Steel India
2016.07 - Current
Diploma in Electrical, First Class Distinction -
S.T.B.S College of Engineering & Technology
2007.04 - 3 2010
Secondary School Certificate, Distinction -
Adarsh Vidyalaya
2006.04 - 3 2007
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