Hi, I’m
Vishal Thorat
Quality Supervisor
Pune,MH
Summary
Leadership responsibility : Responsible for process quality team and activities.
Process quality : To define and implement a roadmap to achieve the process Quality KPIs. To lead systematic problem solving to eliminate process scraps.
Audit Management - To systematically plan and execute manufacturing quality audits (process audit, layered process audit).
Improvement drives: To improve the process performance and system performance by systemic approach. Inspire data management innovations toward live data review dashboards, data driven decision making, and big data analytics, with target of achieving proactive quality management system.
Quality Standards, Processes and Tools: Support quality management system to establish and maintain quality management system effectiveness. Support internal and external Quality Management System audit. Drive Customer production line audit.
Change management - To lead process quality function for the product-process change management activities. Responsible for PPAP package and customer release. Moderate and release of risk management during production.
SPC, MSA - To lead process quality team for the implementation of SPC and MSA.
System adherence - Drive adherence of systems in processes for example, Safe Launch activities, Change Management, control plan, PPAP, Reverse-PFMEA, Deviation management, Production Restart, and Quality standards of the organisation.
Customer Complaint management - To lead systematic problem solving for the customer complaints related to the manufacturing processes. To ensure 8D quality.
Customer audit management - To lead process quality team for customer process-product-system audits. To ensure systematic closure of observations if any. Exemplify professional communication and integrity to achieve high customer satisfaction, trust and retention. Assure implementation of customer quality requirements towards exceeding customer expectations.
Overview
3
Language
4
Certifications
19
years of professional experience
Work History
Garrett Motion Technologies India Pvt. Ltd.
Quality Supervisor
01.2024 - Current
Job overview
- minimize financial consequences of poor performance
- Directed cross-functional teams to execute enhancements in quality control methodologies.
- Evaluated data trends to pinpoint opportunities for continuous enhancement in manufacturing processes.
- Mentored junior engineers in enhancing problem-solving techniques and executing root cause analysis for defect resolution.
- Reduced scrap rates by optimizing production processes and implementing rigorous testing protocols.
- Streamlined inspection processes, reducing human error and improving overall efficiency in identifying defects.
- Collaborated with cross-functional teams to ensure consistent adherence to quality standards throughout the manufacturing process.
- Implemented continuous improvement initiatives by analyzing data trends and identifying areas of opportunity for increased efficiency and effectiveness.
- Reduced scrap costs through targeted process improvements and waste elimination strategies.
- Lowered internal and customer parts per million (ppm) defect rates via establishment of effective quality control practices.
- Contributed significantly to production part approval process (PPAP), guaranteeing compliance with established quality benchmarks.
- Monitored process performance by preparing and analyzing capability reports. Regularly verified control charts to maintain process stability and track variations.
- Conducted root cause analysis sessions to identify and eliminate underlying quality issues. Led why-why analysis to develop effective countermeasures for quality problems.
- Conducted quality-focused training for operators, strengthening comprehension of inspection and control procedures.
- Verified change management data within cross-functional team to guarantee data accuracy and traceability.
- Championed kaizen initiatives dedicated to persistent process improvement and operational excellence.
- Executed corrective and preventive actions (CAPA) to resolve non-conformities and strengthen process reliability.
Garrett Motion Technologies India Pvt Ltd
Quality Engineer
01.2011 - 01.2024
VISHAY COMPONANTS INDIA PVT LTD. PUNE
Jr.Engineer
01.2009 - 01.2011
Job overview
- Key Result Area
- Process Quality Control
John Deere equipment Pvt Ltd. Pune
Trainee Engineer
01.2008 - 01.2009
Job overview
- Key Result Area
- Trainee Engineer
Education
MIT School Of Distance EducationPune
MBA/PGDM from Operations Management
06.2024 - 08.2026
University Overview
Correspondence/distance learning
Dr.A.P.J. Abdul Kalam UniversityIndore, India
Bachelor of Engineering from Mechanical Engineering
09.2025 - Current
Maharashtra State Board of Technical Education (MSBTE)Osmanabad, India
Diploma from Mechanical Engineering
07.2005 - 08.2008
University Overview
Full Time
Skills
Six Sigma Green Belt Certified
CQI-9 Certified
CQI-15 Certified
NDT Interpretation Level II Certified
8D
SPC
PPAP
APQP
Measurement system analysis
Root cause analysis
CAPA
Process audits
Team Management
Change management
Certification
Six Sigma Green Belt
Timeline
Dr.A.P.J. Abdul Kalam University
Bachelor of Engineering from Mechanical Engineering
09.2025 - Current
MIT School Of Distance Education
MBA/PGDM from Operations Management
06.2024 - 08.2026
Quality Supervisor
Garrett Motion Technologies India Pvt. Ltd.
01.2024 - Current
Quality Engineer
Garrett Motion Technologies India Pvt Ltd
01.2011 - 01.2024
Jr.Engineer
VISHAY COMPONANTS INDIA PVT LTD. PUNE
01.2009 - 01.2011
Trainee Engineer
John Deere equipment Pvt Ltd. Pune
01.2008 - 01.2009
Maharashtra State Board of Technical Education (MSBTE)
Diploma from Mechanical Engineering
07.2005 - 08.2008