Vishwajeet Singh
Summary
Engineering professional with extensive experience at Mahindra & Mahindra Ltd., specializing in PLC programming and system integration. Demonstrated ability to drive innovation and enhance energy efficiency through effective project management. Skilled in troubleshooting and implementing automation solutions that optimize operational performance. Experienced in Maintenance of plant machinery and utilities to ensure seamless operations.
Overview
16
16
years of professional experience
Work History
Assistant Engineer
Uttarakhand Jal Vidyut Nigam Ltd.
Uttarkashi (Uttarakhand)
04.2022 - Current
- Digitization of power plant systems, networking and integration of PLCs, HMIs, SCADA, VFD, Energy Relay Etc.
- Networking and programming of all PLC and controller to get data to a plant server as well as Central Server /cloud.
• Programming of PLC/SCADA/VFD/Energy Relay with Programmable Logic Controllers (PLCs like Allen Bradely, SIEMENS, ABB etc.).
• Digital integrator of different PLC/VFD / Controller with single SCADA (Allen Bradley specific) e.g 4300 Wireless Router, MicroLogix, Compact Logix, Drives, HMI , Energy monitoring devices, Circuit & Load protection devices.
• Diagnose and resolve PLC and hardwiring-related issues to minimize downtime of the Plant.
• Maintain detailed documentation including wiring diagrams, logic flows, and troubleshooting guidelines.
• Lead implementation of new automation or networking solutions.
• Maintain accurate documentation and backups of PLC and network assets.
• Drive standardization of PLC hardware to optimize spare inventory.
• Oversaw daily maintenance operations for facility infrastructure and equipment.
• Maintenance of the 132KV/33KV/11KV/.415 KV Power Station and Utilities.
• Operation & Maintenance of alternate Power sources like Roof Top Solar, Compressed air systems, HVAC systems, DG Sets, Battery Banks, UPS, etc.
Deputy Manager
Mahindra & Mahindra Ltd
Haridwar
01.2014 - 03.2022
- Ensure strict adherence to Preventive Maintenance (PM) and Condition Monitoring (CM) schedules on a weekly, monthly, quarterly, and yearly basis.
- Coordinate with the Purchase Department on a weekly basis to ensure timely availability of spares and consumables.
- Prepare and present Monthly MIS and performance reports for corporate and senior management review.
- Digital Monitoring of Maintenance Performance Parameters like Uptime, MTBF, MTTR, Adherence of PM/TBM etc.
- Manage different heads Plant budgets (O&M/CAPEX) with a focus on cost control
- Preparation of RFQ, scope, Technical Finalization of New Equipment’s
- Implementation of Poka-Yoke (in-house) including PLC Programming of different PLC & Low-Cost Automation for Assembly Shop.
- Understanding of tools for End of Line diagnostics, testing, and analysis of vehicle communication
- Maintenance of Hoist/Smoke testing Machine/ Wheel Alignment Machine/End of Line Testing Machine.
Graduate Apprentice Training
Mahindra And Mahindra Ltd
Mumbai
09.2011 - 09.2012
- Understand the LCCR/CRDI Engine Sensors & Actuator like Boost Pressure, Metering unit Etc.….
- Understand the C Language, C++ Language, python.
- Wireless Unit Design for Feedback System for Different Torque Wrench.
- Inhouse Designing Intelligence Tracking System for Stage Wise Tracking for all Vehicle on Conveyor from start to end. It helps to identify the VIN number to all machine/Poka yoke online for Feedback without any additional cost.
Engineer
Samsung India Pvt Ltd
Faridabad
07.2010 - 09.2011
- Coordinate with the Purchase Department on a weekly basis to ensure timely availability of spares and consumables.
- Investigate on-field or testing-phase underperformance issues, finding root causes for system failures.
- Digital Cockpit Design for All Filling Machine Cycles at single Stage.
- Reduced breakdown by 15% through optimized preventive maintenance schedules.
- PLC/SCADA Programming for Machines.
- Programming in Connected Components Workbench (CCW)/FT View for HMI.
Skills
- PLC/SCADA/VFD programming
- SCADA/HMI Screen development
- Networking of PLC/HMI/VFD/SCADA
- SCADA integration with Different PLC
- VFD Paramter Configuration
- Screen Develpment by Visual Studio
- Network troubleshooting
- Digital Cockpit at Single Screen
- C/C/Python Language programming
- Microsoft Excel
- Microsoft PowerPoint
- Flashing Tool Troubleshotting
- DTC Tool for End of Line
Skills
- Core Technical Competencies
Hydraulics
Pneumatics
HVAC
Electrical systems
Mechanical System - Analytical & Problem-Solving
- Root Cause Analysis (RCA)
- Maintenance Planning
- SAP PM
- Risk Assessment
- Flexibility
- End-of-Line Diagnostic Tool
- ECU Flashing Tool
Hobbies & Interests
- Driving Bike/Car at Hill Station
- Playing Cricket
- Swimming
Languages
- English
- Hindi
Affiliations
- Volunteered in educational initiatives for underprivileged children.
Accomplishments
- Filled the patent for the "Star Gauge Instrument" used for measurement.
Personal Information
- Father's Name: Mr. Satish Singh
- Date of Birth: 02/20/88
Critical Issues
• Elimination of Data Missing Concern by Networking all plant PLC/RTU units with a Master PLC.
• Worked as an Innovation Champion for Sector Level Activities.
• Developing a ECU Splitter for Automotive Engine Diagnostic Skills competition for Sector Level.
• Digital Cockpit design to control all Poka-Yoke Centrally instead of individual location.
• Design N2 Testing Machine with Nitrogen Generator for AC Circuit Leakage Checking (Elimination of N2 Cylinder).
• Design Pressure Testing Machine for Brake Circuit Testing prior to Brake Filling Machine.
• Inhouse Designing Intelligence Tracking System for Stage Wise Tracking for all Vehicle on Conveyor from start to end. It helps to identify the VIN number to all machine/Poka yoke online for Feedback without any additional cost.
• Bolero BS3 to BS4 to BS6 upgradation.
• Production of Vehicle in ECU Shortage conditions.
• Filling Machine Parameter Missing over IP Network.
• Elimination of Double Diesel Filling in Vehicle at TCF Line.
• Elimination of Variation in Gear Oil Filling Machine.
• Elimination of Variation in AC Gas charging by Machine.
• Elimination of Ratio of water to Coolant by Machine.
• Andon Board Development for Production Counter.
Professional Educational Qualifications
- Secondary School, 2004, ABN School IIT Roorkee/CBSE, First Division
- Senior Secondary School, 2006, ABN School IIT Roorkee/CBSE, First Division
- B.Tech. (Electrical & Electronics), 2010, Kurukshetra University, First Division
Disclaimer
I hereby declare that the information provided by me is correct to the best of my knowledge.
Timeline
Assistant Engineer
Uttarakhand Jal Vidyut Nigam Ltd.
04.2022 - Current
Deputy Manager
Mahindra & Mahindra Ltd
01.2014 - 03.2022
Graduate Apprentice Training
Mahindra And Mahindra Ltd
09.2011 - 09.2012
Engineer
Samsung India Pvt Ltd
07.2010 - 09.2011