Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Vivek Naik

Pune

Summary

Process Engineer with more than 5+ years of experience in Manufacturing and Fabrication in BIW Assemblies. Sound knowledge in Spot Welding, Projection Welding, Body in White and manufacturing engineering. Experience of vehicle body assembly process development, joining technologies and body assembly equipment including tooling, automation and robotics. Experience and ability in practical problem avoidance / solving (Six Sigma, 8D, 5Y, FMEA).

Overview

13
13
years of professional experience
1
1
Certification

Work History

Senior Executive

Schaeffler India Limited
02.2022 - Current
  • Boosted operational efficiency through implementation of lean principles, resulting in reduced waste and improved production timelines.
  • Streamlined operations for increased efficiency by identifying bottlenecks in sales processes and implementing targeted solutions.
  • Cultivated a culture of continuous improvement by promoting open communication channels for feedback from all levels within the organization.
  • Negotiated favorable contract terms with vendors, leading to significant cost savings while maintaining product quality and timely delivery.

Quality Assurance Engineer

Track Components
04.2015 - 01.2022
  • Communicate any changes in process (due to quality issues) through OPL.
  • Make summary of PDI reports.
  • Handle Customer & Supplier Complaints.
  • Participate for maintaining product quality at all stages (Mass Production & final Inspection phase).
  • Conduct audit (Product & Process audits) & maintaining documents as per plan.
  • Improve quality of products.
  • Monitor supplier quality issue & action plan.
  • Analyze, resolve & communicate Action plan for customer complaints by 8-D, SCAP.
  • Participate in continuous improvement of process control by implementing Pokayoke, Kaizen in co-ordination with CFT.
  • Improve procedure related to customer end quality improvement.
  • Monitor inhouse rejection/rework through FOP/IN-process with documentation.
  • Daily quality concern/manpower status report through MIS.
  • Monitoring effectiveness of corrective & preventive action through firewall with production team.
  • Attend customer complaints.

SENIOR TECHNICIAN

Garve Motors Private Ltd.
06.2012 - 07.2013
  • Responsible for daily work management coordinator in BIW assy line.
  • Monitoring the quality metrics to recognise and address dimensional errors and capability issues.
  • Monitoring incoming parts quality and steering quality loops as per build issues priority.
  • Problem solving customer dimensional issues.
  • Performing (major/minor) vehicle repair and/or maintenance work as outlined on repair order with efficiency and accuracy, in accordance with dealership and factory standards to drive Customer loyalty.
  • Estimate length of time required to complete a job and likely consequences of failure to complete work within required timescales.
  • Communicating with Parts Department and Service Advisors regularly to effectively manage production and Customer communication.
  • Diagnosing the cause of any malfunction and perform repair, if authorized by the Customer.
  • Conducting multi-point inspections to make appropriate recommendations to ensure safety and reliability of Customer vehicles.
  • Documenting work performed on each vehicle on the repair order.
  • Keep abreast of factory technical bulletins and participating in factory-sponsored training classes as appropriate.
  • Providing an exceptional customer experience to drive loyalty.

Education

Bachelor in Automobile Engineering - Automobile Engineering

North Maharashtra University
Jalgaon, Maharashtra
01.2014

Diploma - Automobile Engineering

Nutan Maharashtra Vidya Polytechnic
Talegaon, Maharashtra
01.2009

Skills

  • Spot/Welding Projection
  • Spot/Projection Weld Integrity through tear down
  • BIW Assembly PIST improvement Expert
  • 7QC Tool
  • PFD, PFMEA,CP
  • 8D-Why-Why Ananlysis
  • Implementation of Pokayoke, Kaizen
  • Human error prevention (HEP)
  • Customer handing
  • Vehicle Test & Repair

Certification

  • IATF - Certified Internal Auditor, ICGC Managment Consultants, Jun 2019
  • Mahindra Certified Quality Engineer (MCQE) Basic, Mahindra & Mahindra, Jun 2020
  • Mahindra Green Belt (MGB), Mahindra & Mahindra, Aug 2021 - Aug 2021

Timeline

Senior Executive

Schaeffler India Limited
02.2022 - Current

Quality Assurance Engineer

Track Components
04.2015 - 01.2022

SENIOR TECHNICIAN

Garve Motors Private Ltd.
06.2012 - 07.2013

Diploma - Automobile Engineering

Nutan Maharashtra Vidya Polytechnic

Bachelor in Automobile Engineering - Automobile Engineering

North Maharashtra University
Vivek Naik