VYSAKH S KUMAR

Key Responsibilities & Achievements

• Perform dimensional variation analysis of appliance products using 3DCS integrated with Creo Parametric to evaluate manufacturing variation during product development.
• Execute Monte Carlo Simulation and statistical tolerance stack-up analysis to predict assembly performance and improve dimensional robustness.
• Analyzed engineering drawings using Windchill PLM, recommending dimensional improvements to enhance product quality and manufacturability.
• Analyze engineering drawings using Windchill PLM and recommend dimensional improvements that enhance product quality and manufacturability.
• Partner with Product Design, Manufacturing, Quality and Supplier Engineering teams to resolve dimensional variation issues during product development.
• Support engineering teams in identifying critical tolerance contributors and implementing effective design improvements.
• Developed engineering reports and tolerance analysis documentation, delivering design validation materials for design reviews.
• Contributed to continuous improvement initiatives by identifying opportunities to reduce variation and enhance manufacturing consistency.
• Ensure engineering activities comply with company standards, GD&T principles and product development requirements.
• Participate in cross-functional design reviews to support successful product launches.

• Senior Engine design engineer with 10+ years of experience in 3DCS modelling, NX11 (Unigraphics) drafting and Geometric Dimensioning & Tolerancing (GD&T) skills
• Supported tolerance analysis for General Motors small block powertrain, ensuring adherence to engineering standards in Tata Consultancy Services.
• Supporting automobile engine tolerance analysis for General Motors small block powertrain in engineering and industrial services department of Tata Consultancy Services
• Ensured compliance of equipment with design specifications and safety standards, contributing to project integrity.
• Developed designs and manufacturing plans for complex machinery and tools, facilitating efficient production processes.
• Created designs and manufacturing plans for complex machinery and tools.
• Wrote protocols, qualification documents and test plans in support of quality engineering analysis and development.
• Experience in Team Center (Upload/Download engine components, Checkmate run, Release, Revise layouts, Configure PAS, EMM Download, Validation Summary creation).
• Kept equipment in compliance with design specifications and safety standards.
• Schedule and coordinate L&D meetings. Collect and send information of team members regarding required held competencies to talent development team to find competency gap and to fill the gap by conducting required trainings.
• Trained System Engineers during a period of project expansion to ensure attention to detail and adherence to company.
• Stack Manager sheet update with latest results, Revised assignment sheet to include comprehensive stack descriptions and objectives for team alignment.
• Creation of excel based tools for internal process improvement.
• Performed engine tear down to assess components for reusability and condition.