Electrical Design & CAD: Zuken E3, EPLAN, AutoCAD
Yogesh M.S.
Senior PLC,Automation & Design Engineer
Bengaluru
Summary
Senior PLC Design & Automation Engineer with over 11 years of specialized experience in industrial automation, including PLC programming, HMI development, and SCADA integration on Siemens, Mitsubishi, and Omron platforms. Proven expertise in designing, commissioning, and troubleshooting complex automation systems, utilizing knowledge of VFDs, sensors, and industrial communication protocols to enhance process efficiency. Proficient in ladder logic, statement list, and function block programming, with a solid background as an Electrical Design Engineer focused on panel design, wire harnesses, and schematic development using Zuken E3, EPLAN, and AutoCAD. Skilled in employing Product Lifecycle Management (PLM) tools such as Teamcenter and iPLM to improve project outcomes and streamline workflows.
Overview
13
13
years of professional experience
1
1
Certification
4
4
Languages
Work History
Senior Design Engineer
Capgemini
06.2022 - Current
- Designed and developed precise electrical schematics for complex semiconductor equipment.
- Selected and qualified OEM components for power distribution boxes and control panels.
- Led obsolescence management initiatives, proactively identifying at-risk components, and driving redesign strategies.
- Maintained and updated component databases with lifecycle information, datasheets, and qualification records.
- Collaborated with design engineers to evaluate and approve electrical and electronic components for new product development.
- Supported RoHS, REACH, and other regulatory compliance checks for selected components.
- Provided technical guidance to procurement teams for evaluating new suppliers and component substitutions.
- Ensured alignment of component selection with long-term product roadmap, and sustainability goals.
Team Lead Automation-Electrical Engineer
Kamrtess Automation Systems
02.2016 - 06.2022
- Designed and implemented HMI and SCADA systems for centralized monitoring and control, integrating Siemens, Omron, and Mitsubishi PLC platforms. .
- Developed advanced safety interlocks and fail-safe logic in PLC programs to meet IEC/ISA safety standards.
- Conducted Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT) with clients, validating automation system performance.
- Coordinated multi-vendor system integration, ensuring seamless communication between EtherCAT, Profibus/Profinet, RS232, RS485, and Ethernet networks.
- Mentored junior engineers and technicians, providing training on PLC programming, HMI development, and troubleshooting.
- Delivered technical workshops and client training sessions, improving user adoption and system reliability.
- Performed I/O module selection and configuration for PLC systems, ensuring optimal allocation of digital and analog signals.
- Selected and integrated analog input/output modules for sensors, such as flow meters, pH meters, temperature transmitters, and level sensors.
- Conducted capacity planning for I/O expansion, ensuring the scalability of automation systems for future upgrades.
- Developed PLC–VFD communication logic via voltage control, enabling smooth motor speed regulation, parameterization, and real-time data integration.
- Implemented analog signal scaling and conditioning to achieve accurate voltage-to-speed conversion in automation systems.
Graduate Apprentice
Karnataka Power Corporation
05.2014 - 05.2015
- Installation of the Electro Hydro Governor Controller with advanced computerized technology for a 50 MW alternator.
- Assisting in auditing and conducting failure analysis.
- Conducting investigations on electrical failures and resolving problems.
- Cleaning and lubricating generators, pumps, compressors, turbines, etc.
- Monitoring and inspecting plant equipment, such as generator protection, transformer protection, and breaker protection, etc.
Facility Engineer
Aditi Technologies PVT LTD
03.2013 - 03.2014
- Performed routine maintenance inspections of equipment, such as UPS (3).
- 120 KVA and air handling units, to identify problems in a timely manner, thus preventing breakdowns.
- As part of the administration team, I successfully handled the company vendors and supervised subcontractors during various maintenance projects to ensure the proper completion of work performed during shutdown periods.
Education
Bachelor of Engineering - Electrical Engineering
BMS Institute of Technology And Management
Bengaluru, India 04.2001 -
Skills
Electrical Design & CAD: Zuken E3, EPLAN, AutoCAD Electrical
PLC Programming: Siemens, Omron, Mitsubishi
HMI Development: Siemens, Omron, Mitsubishi
SCADA Systems: Movicon
Product Lifecycle Management (PLM): Teamcenter, iPLM
Software
PLC Programming Platforms: Siemens TIA Portal, Omron Sysmac & CX-programmer, Mitsubishi GX Works2 & GX Works3
HMI Development Tools: NB Designer & CX Designer (Omron), Simatic (Siemens), GT Designer (Mitsubishi)
SCADA Systems: Movicon
Product Lifecycle Management (PLM): Teamcenter, iPLM
Certification
Post Graduate Diploma in Industrial Automation (PGDIA) Course (3 Months) from M/s. Prolific System.
Timeline
Senior Design Engineer
Capgemini
06.2022 - Current
Team Lead Automation-Electrical Engineer
Kamrtess Automation Systems
02.2016 - 06.2022
Graduate Apprentice
Karnataka Power Corporation
05.2014 - 05.2015
Facility Engineer
Aditi Technologies PVT LTD
03.2013 - 03.2014
Bachelor of Engineering - Electrical Engineering
BMS Institute of Technology And Management
04.2001 -