YOUSUF ALI KHAN MAYANNA
Summary
- Detail-driven and creative Mechanical Engineer with over 15+ years of product development and design experience. Extensive track
record of success in the consistent achievement of project goals. Professional leader with expertise in managing
development and manufacturing teams ensuring projects meet required design specifications and development timelines.
A strong conceptual thinker with the ability to align teams to achieve strategic business objectives.
Overview
15
15
years of professional experience
4
4
years of post-secondary education
1
1
Certification
Work history
Senior Product Design & Development Engineer
HCL America INC (Electrolux Major Appliances)
Anderson, United States
02.2020 - 07.2022
- Conducted studies on new methodologies and tools as per the customer standards and guidelines for new
product development programs (NPD). - Drafted reports and presentations to delivery progress updates at project meetings.
- Interfaced with clients and internal teams to deliver updates, design recommendations and analysis results.
- Produced drawings and models of both existing and new products.
- Provided support and assistance to the R&D and manufacturing teams with the design and development of
cost effective and competitive designs. - Investigated and resolved technical and manufacturing issues by diagnosing root causes and developing permanent corrective actions. Designed jigs and fixtures to
ease assembly process and improved cycle time. - Worked in coordination with cross functional teams for identifying and managing actions to improve plant productivity
and product throughput. - Supported design review to drive achievement of engineering and project milestones.
Lead Design Engineer - NPD
Wipro ( Electrolux Major Appliances)
Anderson, United States
09.2011 - 02.2020
- Worked in coordination with engineering team for refrigerator design, development, and prototyping and testing.
- Conducted and oversaw Requirement gathering, benchmarking, estimation and scheduling.
- Oversaw concept development of the components for New Product Development and develop CAD models using
CATIA depending on part requirements. - Conducted Design for Assembly (DFA), Assembly management and detailing as per the client standards. Performed
Tolerance Stack-up Analysis, Model Audit, and Boundary Diagram for the Product. - Performed AHAM Calculations for Products. Overlooked Product Life cycle Management through Teamcenter,
ECN/ECR, E-BOM Process, and Creation of Bill of material.
Performed Quality Check for the Parts, Drawings and Assemblies. Actively participated in building process (FFP, DVT)
and documentation of identified concerns. - Conducted theoretical testing on design models. Created full product designs and specifications using computer
software modeling techniques. - Selected product materials and design the product manufacturing process. Oversaw assembly and ensured that
products conform to market specifications and safety regulations.
Design Engineer
Tech Mahindra
Hyderabad, India
06.2007 - 09.2011
- Redesigned and improved existing hardware component designs to minimize product costs by performing Tear down Analysis.
- Created 3D models and drawings with Catia V5 and Autodesk Inventor CAD tools.
- Oversaw end-to-end product design for various projects from concept to manufacture.
- Performed design validation testing of prototypes and off-tool samples.
- Delivered projects on time and within budget using PRINCE2 method.
Education
Bachelor of Science - Mechanical
Osmania University
Hyderabad, Telangana, India 04.2003 - 04.2007
Skills
- Catia V5
- Solidworks
- Autodesk Inventor
- Teamcenter
- Smarteam
- GD&T
- Tolerance stack up analysis
Languages
English
Fluent
Hindi
Native
Certification
- CAD/ CAM and TOOL DESIGN from Central Institute of Tool Design (CITD)- Hyderabad, India.
- Continuous learning program on Machine Design - IIT Chennai, India.
- First level certification on Non-Destructive Testing (NDT).
Patents Awarded
Patent number: 11650001
Patent number: 10718559
Patent number: 11300349
Work availability
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
morning
afternoon
evening
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Quote
The way to get started is to quit talking and begin doing.
Walt Disney
Timeline
Senior Product Design & Development Engineer
HCL America INC (Electrolux Major Appliances)
02.2020 - 07.2022
Lead Design Engineer - NPD
Wipro ( Electrolux Major Appliances)
09.2011 - 02.2020
Design Engineer
Tech Mahindra
06.2007 - 09.2011
Bachelor of Science - Mechanical
Osmania University
04.2003 - 04.2007
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