THARUL TEMBHARE
Hyderabad
Summary
Experienced Senior Executive in Operations with 5.5 years of expertise in FMCG manufacturing and third-party manufacturing. Proven track record in driving results, increasing output, and enhancing processes. Proficient in data analysis with strong collaboration and management skills.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Senior Executive Operations
Guiltfree Industries Pvt Ltd-RPSG Group
12.2022 - Current
- Ensure optimized end-to-end operations for third-party manufacturing of Potato chips, Extrudes, and Indian Ethnic Namkeen.
- Meet volume, quality, cost, and safety compliance as per GIL norms and requirements.
- Track daily production yield and minimize losses in MCV.
- Implement kaizens for productivity, quality, cost, and safety improvements.
- Conduct operational reviews with HO team for manufacturing.
- Manage OPEX, service PO creation, and vendor relationships.
- Lead cost-effective projects focusing on conversion cost and product cost.
- Collaborate with internal stakeholders on new product development projects.
- Reduce customer complaints at the plant level. Manage multiple third-party manufacturing engagements seamlessly.
- Coordinate NPD trials at third-party facilities.
QA Executive
Balaji Wafers Private Limited
03.2020 - 12.2022
- Ensure Balaji's online processes adhere to standard procedures and promptly correct any deviations in quality parameters.
- Conduct continual improvement meetings (AET).
- Verify plant and production line hygiene regularly.
- Daily check PRP, OPRP, CCP, and implement GMP, GLP, and GHP practices.
- Proficient in apical software for quality modules and all SAP transactions in QA32.
- Manage quality activities across all shifts.
- Ensure packaging quality meets standards for air fill, oxygen content, perforation, leakage, and EGA (Excess Give Away).
- Prepare plant KPIs.
- Provide training to newcomers and packet checkers.
- Handle customer complaints through corrective and preventive actions.
- Conduct daily Gemba walks and sensory evaluations of finished goods.
- Perform internal audits across departments as per ISO norms.
- Evaluate suppliers of raw materials and packaging materials.
- Conduct internal calibration of lab and external instruments (online moisture meter).
- Hold MOMs with vendors to address quality-related issues.
- Ensure the quality of all raw materials, packaging materials, finished goods, and record vendor development.
Quality Chemist
Shree Shiv Shakti Bakers A/c Of Parle Biscuit Pvt.
07.2019 - 03.2020
- Verify online processes.
- Calibrate and verify all production line equipment.
- Conduct quality analysis of raw materials, packaging materials, and finished goods, maintaining detailed records.
- Monitor manufacturing and packaging activities on the shop floor.
- Ensure plant hygiene adheres to food safety norms.
- Verify OPRP and CCP.
- Assist with SAP operations.
- Conduct taste evaluations of finished goods.
- Maintain accurate records according to PARLE formats.
Education
PGDM in Operations Management
MIT
Pune08.2024
Bachler of Technology - Food Technology
Mahatma Gandhi Gramodaya College
Chitrakoot India06.2019
Skills
- Strong leadership quality
- Team Management
- Team Building & Problem Solving
- Technical Proficiency
- Cost saving Initiatives
- Self-confident and self-motivated person
- MS-Word, MS-Excel, MS-Power Point
- SAP Hana (Operation transaction)
Certification
Successfully completed Internal Auditor Course on ISO 22000:2018 from DNV-GL
Accomplishments
- Achieved a continuous positive variance of 9.3 Lacs in potato chips from January 2024 to June 2024.
- Saved 5.6 Lacs in oil through the extraction of fried fines/catch box fines in the last financial year ending July 2023.
- Saved 1.2 Lacs in oil by implementing automation kaizen for oil transfer from deoiling to catch box in January 2024.
- Recognized as the Core Value Champion for continuous cost-saving initiatives at MCV.
- Successfully reduced conversion costs from Rs 40/kg to Rs 34/kg in potato chips as of December 2023.
- Actively participated in the startup of four production lines (Namkeen line, Sev murmura line, Pellet line, Mixing line) at Balaji Wafers in August 2022.
Additional Information
I enjoy playing the piano, considering it a natural gift that brings me joy and fulfillment.
Timeline
Senior Executive Operations
Guiltfree Industries Pvt Ltd-RPSG Group
12.2022 - Current
QA Executive
Balaji Wafers Private Limited
03.2020 - 12.2022
Quality Chemist
Shree Shiv Shakti Bakers A/c Of Parle Biscuit Pvt.
07.2019 - 03.2020
PGDM in Operations Management
MIT
Bachler of Technology - Food Technology
Mahatma Gandhi Gramodaya College
Successfully completed Internal Auditor Course on ISO 22000:2018 from DNV-GL
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