Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic

Abhishek Singh

Production Planning & Material Procurement
Noida

Summary

Highly efficient results driven and capable production planner with with a proven ability to effectively develop, manage and control inventories, supplies between the company and its target towards customer demands & satisfaction. Experienced purchasing professional with top-notch leadership, program management and planning abilities. Excellent verbal and written communication skills paired with organized nature and advanced problem-solving strengths. Improves policies, reduces waste and supports business needs with efficient, high-quality materials. Highly energetic and result oriented personality with extensive analysis responsibility.

Overview

10
10
years of professional experience
5
5
years of post-secondary education
2
2
Languages

Work History

Assistant Manager

Aptiv Components India Pvt. Ltd.
Dharuhera
2022.12 - Current
  • Preparation and analysis of Monthly production schedule, demand procurement forecasting and inventory requirements. Ensuring production capacity as per requirement and maximum utilization and with effective efficiency.
  • Looking after supplies of MG Motors India & Volvo Eicher Commercial Vehicles Limited for complete wiring harness of Hector, Gloster & LMD trucks of Eicher.
  • Direct interactions with customer for day-to-day work, monthly schedule, forecast, demand fulfillment, Capacity working, end to end activities.
  • Direct interaction with local suppliers for Raw material procurement as per MPR ordering. Responsible for Master data updating in SAP.
  • Responsible for SAP data integrity within purchasing, capacity planning, and scheduling module.
  • Negotiated policies and contracts with vendors to achieve optimal pricing and consistent availability.
  • Led the monthly cycle counting program, month-end close and the year-end inventory.
  • Computed and created purchase orders in SAP to monitor stock levels, verify purchase requisitions, and expedite customer orders.
  • Adjusted procedures to maximize department effectiveness.
  • Performed monthly reconciliation of open purchasing orders.
  • Generated reports, documents and analysis in SAP for senior management review and approval.

Deputy Manager

UKB Electronic Pvt. Ltd
2022.04 - 2022.12
  • Sales & inventory control, Leading a team of 5 members (production planners & material planner) for ensuring proper adherence of schedules of each customer and controlling inventory of all stages
  • Having experience of planning different kinds of products- Brass pins for connectors, power cords, wiring harness, remotes for air conditioners, refrigerator, washing machines, fans, dishwasher and other home appliances
  • Serving major customers- Samsung, Bosch, Sony, LG, Panasonic, Haier, Daikin
  • Crompton, Havells, Phillips, Looks, Inbd, Inc., Dixon Technologies, etc
  • Working in SAP, responsible for SAP & ERP data integrity within purchasing, capacity planning, and scheduling module
  • Achieving all KPI's
  • Analysis of production schedule, demand procurement forecasting and inventory requirements
  • Ensuring production capacity as per requirement and maximum utilization and with effective efficiency
  • Achieving sales targets by ensuring on time delivery to customers, warehouses
  • Also selection of shipping mode to keep freight charges in control of outward as well as inward shipments
  • Preparing the Management monthly reports, conducting review meeting daily, weekly and monthly as per schedule.
  • Exploring the areas of improvement in cost saving, wastage reduction, ensuring the safety of warehouse workers and processes
  • Ensuring timely setup of new projects- Samsung Chennai (Washing machines & refrigerators, Havells electric.
  • Evaluated suppliers to maintain cost controls and improve operations
  • Researched emerging products and used researched information to update store's inventory
  • Supported general manager in loss prevention efforts
  • Prepared annual budgets with controls to prevent overages
  • Created reports and analyzed and interpreted data
  • Performed statistical analyses to gather data for operational and forecast team needs

Planning Head

Motherson Sumi Systems Limited
Noida
2020.10 - 2022.04
  • Production planning, sales & inventory control), Leading a team of 4 production planners for ensuring on time production planning and adherence.
  • Preparation and analysis of Monthly production schedule, demand procurement forecasting and inventory requirements
  • Ensuring production capacity as per requirement and maximum utilization and with effective efficiency
  • Improved customer satisfaction by analyzing and improving customer performance reports and scorecards
  • Established and maintained key metrics to assess performance and provide a focus for continuous quality improvements
  • Provide the escalation path and management on all serious issues & Logistic problems
  • Responsible for Oracle & ERP data integrity within purchasing, capacity planning, and scheduling module
  • Ensuring the capacity as per Budget for the year and reviewing during launch of each projects and ensuring proper arrangements in case capacity needs to be increased
  • Working as Team leader for 4 years with result oriented team work and achieving most tasks within defined time limits
  • Identifying the wastages and process leakage and working on cost improvements for logistics also.

Assistant Manager

Motherson Sumi Systems Limited
Sharjah
2015.01 - 2020.09
  • Production planning, sales & inventory control), An astute and result oriented professional with over 8 years of experience in manufacturing, plant operations, production planning and inventory control also plant sales
  • Plans, prepares, issues and controls production schedules and material requirements to ensure a controlled flow of approved materials to meet production requirements.
  • Keen planner & strategist with expertise in planning & controlling the production operations as per the capacity available and to enhance the current capacity also looking after plant sales targets
  • Daily review of dispatch to ensure on-time and accurate processes of transactions between operations
  • Planning and Scheduling of orders with available resources along with labor availability to obtain optimum utilization of equipment, efficient allocation of manpower and on-time delivery of products
  • Complete process of planning, releasing, monitoring, rescheduling, updating and closure of assigned work orders
  • Monthly meeting review of cost reduction and productivity improvement in plant
  • Conducting overdue meetings and discussion with sales team over the changes and fluctuation of the week
  • Preparation of Load plan for the month as per EDI and comparing it with the budget to finalize the capacity and resource planning
  • Calculation of plant capacity and arranging the resources required as per customer demand
  • Effective communicator with excellent man management skills, strong analytical, problem solving, presentations skills, pant operations & organizational abilities.

Senior Engineer

Motherson Sumi Systems Limited
Sharjah
2013.04 - 2014.12
  • Production Assembly line & production planning & control.
  • Preparation of daily production plan, monitoring and adhering same
  • Preparation of daily production plan, monitoring and adhering same
  • Keeping control of shop floor inventory
  • Regularly analyzing wastage and making improvement plan to overcome these
  • Ensuring production processes being followed in control environment as per work instruction and process control parameters
  • Responsible for maintaining shop floor 6S & cleanliness
  • Representing production department in daily, weekly and monthly review meetings
  • Analysis process wise defects and providing corrective actions reports
  • Making sure all machines are working as per plan.

Education

Bachelor of Technology - Mechanical Engineering

United College of Engineering & Research,
Greater Noida, Uttar Pradesh
2008.06 - 2012.04

High School Diploma -

Springer Public School, ICS Board
Gorakhpur, India
2007.07 - 2008.04

High School - Science, English, Hindi, Computers

Springer Public School, ICSE Board
Gorakhpur, Uttar Pradesh
2005.06 - 2006.04

Skills

    Production Planning

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Accomplishments

  • UD Japan- MDT business (Nov- 2020 – May- 2021) & Volvo Australia- MDT Business (Dec- 2020 – June- 2021). - Successfully completing APQP targets of sample build in UD Japan & Volvo Australia business and achieving SOP targets and ramp-up
    production with smooth supplies via 90% Sea freight.
  • High Voltage wiring harness for Electric trucks in MFTBC Japan ( Mitsubishi Fuso Truck and Bus Corporation). - Successfully completed in APQP 4th build of High voltage wiring harness requirement for new electric vehicle and starting 5th build
    for testing requirement at customer end.
  • Successful transfer of production plant from Poland to Sharjah (April-2018 – July-2018). MSSL acquired PKC group, KTP Poland plant (Kabel Technic Polska) whole production was planned to be shifted to UAE. Headed the transfer from UAE and successfully completed the transfer with only 80% of the allotted budget utilized.
  • ROCLA - LUNA Project (Mar-2017 – Apr-2018)- ROCLA announced to phase out their old designs product with new features for new generation technology for off road vehicles.
  • John Deere - Sparrow II Project (May-2017 – Sep-2018)- Sparrow II launched at John Deere Germany with deletion of some Sparrow 1 parts and with new models in existing one. This also contains wire harness for John Deere Power systems for tractors.
  • John Deere - Sparrow I Project (Feb-2016 – Dec-2016)- Sparrow I project launched at John Deere Germany for enhancement in design and new features as one of their innovation project to replace old designs wiring harnesses for tractors.
  • Successfully implementing planning material and production plan for John Deere (European customer) transfer from Estonia to Sharjah Plant for Germany and France location (08/2015 – 11/2015).
  • Implemented full MRP system resulting in a decrease of Euro 2.5 Mn in Inventory, a 33% reduction in overall plant Inventory.
  • Revaluation of higher cost Purchase requisition material of Finished goods to lower prices by various cost saving activities (05/2017 – 09/2020).
  • Successfully achieving ROCE (Return on Capital Employed) target of 40% by implementing various cost saving projects and lowering Inventory of Raw material in cooperation with sales team (12/2016 – 09/2019).
  • Reducing outward Freight of supplies to customer by reducing the number of shipments by EURO 25K on consolidation basis and increasing SEA/AIR ratio.
  • Successfully completing IATF audits without major Non conformity every year from 2014 till date for recertification and surveillance audits from Production planning and inventory control departments with current organization.

Timeline

Assistant Manager

Aptiv Components India Pvt. Ltd.
2022.12 - Current

Deputy Manager

UKB Electronic Pvt. Ltd
2022.04 - 2022.12

Planning Head

Motherson Sumi Systems Limited
2020.10 - 2022.04

Assistant Manager

Motherson Sumi Systems Limited
2015.01 - 2020.09

Senior Engineer

Motherson Sumi Systems Limited
2013.04 - 2014.12

Bachelor of Technology - Mechanical Engineering

United College of Engineering & Research,
2008.06 - 2012.04

High School Diploma -

Springer Public School, ICS Board
2007.07 - 2008.04

High School - Science, English, Hindi, Computers

Springer Public School, ICSE Board
2005.06 - 2006.04
Abhishek SinghProduction Planning & Material Procurement