Summary
Overview
Work History
Education
Skills
Address
Languages
Timeline
Generic
Alif Zishan Mondal

Alif Zishan Mondal

Shimla Durgapur

Summary

A highly innovative, enthusiastic, result oriented E&I maintenance engineer possessing considerable experience in Planning & Execution specialized in High-label problem solving with strong technical knowledge of Industrial Automation,Electrical & Instrumentation function & eqpt maintenance adhering to all established principles of Electrical Safety.Having an impressive track record of delivering major improvemnts w.r.t maintenance parameters like productivity,availability,MTBF & MTTR and of orchestrating people. Keen to find a challenging position within an ambitious organisation where I will be able to continue to increase my skills and deliverables Electrical Safety & LOTO SPOC of Plant

Overview

16
16
years of professional experience

Work History

Manager

Vedanta Limited, Aluminum Business
Jharsuguda
05.2022 - Current
  • Planning and coordinating all maintenance activities of my plant.
  • Implementing Reliability projects which will make my unit as more reliable.

Deputy Manager (Maintenance in Charge-Execution & Planning)

Vedanta Ltd.
Jharsuguda
07.2015 - 04.2022
  • Company Overview: Aluminium & Power
  • In-charge Planning & Execution-E&I & Automation of GREEN ANODE PLANT
  • Prepared Preventive & corrective maintenance plan for restoring Electrical and instrumentation to normal operating condition in minimum amount of time thus minimising downtime & increasing reliability
  • Developed scoped defining improvement projects, alternatives, and cost benefits as needed
  • Installation and troubleshooting of new updated electrical and instruments like all types of sensors (temp, pressure, DP, Flow, density, weighing systems)
  • Spare planning as per provided quarterly budget keeping Equipment reliability as priority in mind
  • Managed engineering changes, maintenance workflow & equipment documentation using SAP system
  • Developed, maintained, and reviewed procedure for interlocking devices this ensuring compliance with ISO
  • Continually improved electrical safety methods & procedure for process, measurements, and documenting workflow techniques
  • Ensured compliance of International standards of safety, Electrical & mechanical rules (IEC,OHSA,NFPEA,NEC,ASME & IEEE)
  • Appointed SPOC of LOTO System for Plant
  • Aluminium & Power

Shift E&I Engineer

Vedanta Ltd.
Jharsuguda
07.2008 - 06.2015
  • Company Overview: Aluminium & Power
  • Troubleshoot electrical & Instrumentation equipment problems like motors, Sensors, Valves
  • SCADA system installation and communication establishment with PLC and Field
  • PLC Operation, Troubleshooting & technical supports
  • Diagnosing & rectifying faults in digital circuits
  • Preventive maintenance-weekly & Monthly
  • Troubleshooting Motor control Centres
  • Installation and commissioning of VFD (ABB, SIEMENS.SEW)
  • Installation & commissioning of Flow control systems (Bulk material and liquid)
  • Hydraulic & Pneumatic system operation related to Proportioning valves & DCV
  • Ensuring 100% SAP entry for all activities, RCA and FMEA
  • Aluminium & Power
  • Maintenance of PLC RS Logix-5000 by Rockwell Automation, for 2X36 TPH capacity Green Anode Plant automation
  • Which includes 36+ Controllers, their communication, Programming, SCADA & HMI development
  • Configuration of Engineering Station, 4 Servers & 8 Client
  • For approximately 10000 Inputs & Outputs
  • Various Capacities of Belt Conveyors, ID Fans, Crushers, Bucket Elevators, Ball mill 2X500kW (MBE)(HT Motor), Impact Crushers (MBE)4X90 kW, Cranes (5 Ton), Mixer 2X450kW, Cooler 2X250kW, Power & Free Conveyor (Webb-India), 80+ VFD Configuration (Siemens, SEW, ABB) HTM OIL HEATER (HEATEX,UK) 2X(4X1400) KW
  • Calibration of instruments involved with the mentioned equipment
  • Participated in Green Anode Plant PG test to stabilisation of the Unit

Education

Completed ABB Variable Frequency Drive training - Automation

Rockwell Automation India Private
01-2009

Bachelor of Engineering - Electrical Engineering

Bengal Engineering &Science University
Kolkata, WB
01.2008

H.S -

01.2002

10th -

West Bengal Board Of Secondary Education Rajballavpur High School

12th -

Counsel of higher secondary Education

Skills

  • Skills Set
  • Proficient knowledge of Rockwell Automation such as
  • Allen Bradley PLC, RS Logix5000 programming, Industrial sensors & motion control
  • Experience in troubleshooting of electrical and control systems in continuous production line including motors, PLC, VFD, Controllers, HMI
  • Experience in implementing Asset Optimization in maintenance
  • Practical knowledge of P&ID, Process flow charts, calibration
  • Managerial and leadership skill
  • Proficient in PLC Ladder logic design, equipment operation & technical support
  • Initiative and creative thinking with positive approach to work
  • Ability to work independently and in cross functional environment
  • Projects undertaken
  • Power optimization
  • Successfully completed SIX SIGMA project –Reduction in energy consumption per product by reducing overall power consumption leading to low cost of production maintaining same product quality
  • Wireless Crane operation
  • Successfully completed wireless operation of OH cranes by installing remote control
  • Safety
  • Provided more safety interlocks & design modification to make my plant area the safest place to work

Address

Permanent Addres : , C/O:- Abdur Rahim Vill-Pashchim Shimla, P.O: Shimla Durgapur P.S: Baduria,Dist: (N) 24 Pgs. Pin-743401

Languages

  • Bengali,English,Hindi
  • Timeline

    Manager

    Vedanta Limited, Aluminum Business
    05.2022 - Current

    Deputy Manager (Maintenance in Charge-Execution & Planning)

    Vedanta Ltd.
    07.2015 - 04.2022

    Shift E&I Engineer

    Vedanta Ltd.
    07.2008 - 06.2015

    Completed ABB Variable Frequency Drive training - Automation

    Rockwell Automation India Private

    Bachelor of Engineering - Electrical Engineering

    Bengal Engineering &Science University

    H.S -

    10th -

    West Bengal Board Of Secondary Education Rajballavpur High School

    12th -

    Counsel of higher secondary Education
    Alif Zishan Mondal