ANAND R
Maintenance And Automation Head
Hosur
Summary
Dependable maintenance manager with over 23 years of extensive experience across diverse sectors, including EMS, machine shops, automotive, aluminum extrusion, foundry metal casting, and automation projects. Proven track record of successfully leading greenfield initiatives, including machine installation and commissioning, while effectively managing facility operations and preventive maintenance programs. Expertise in enhancing operational efficiency, minimizing downtime, and ensuring strict safety compliance. Skilled in troubleshooting complex mechanical and electrical systems, fostering a collaborative team environment, and implementing innovative cost-saving measures.
Overview
25
25
years of professional experience
3
3
Languages
Work History
Maintenance Manager
TATA Electronics Pvt Limited
06.2021 - Current
- Assisted in the installation and commissioning of equipment, including Fanuc Robo Drill, ABB robots, and polishing machines.
- Injection molding and polishing machine installation and maintenance.
- Sandblasting and cleaning machine installation and maintenance.
- EMS field SPM machines, such as screwing, unscrewing, installation, and maintenance.
- LUL – band loading, unloading, machine installation, and maintenance.
- Han's Laser marking and Cognex decoding, tool crib equipment handling.
- MES and Trace systems support.
- Anodizing equipment and VI equipment installations.
- Planned scheduled maintenance outages as part of preventive maintenance program.
- Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
- Managed a team of technicians, providing guidance and support for skill development and performance improvement.
Maintenance Manager
TVS Upasana Limited
03.2019 - 06.2021
- Assisted in maintaining a hydraulic forging press of up to 500 tons.
- Supported operations of the Makino CNC and Bristech tooth chambering machine.
- Aided in maintenance tasks for Muratec, Hyundai, Mazak, LMW, and LML 2-axis turning center CNC machines.
- Conducted basic maintenance for the SQF furnace.
- Handled correspondence with the electricity board.
- I participated in the IATF 16949 audit.
- Implemented safety protocols and compliance measures to promote workplace safety.
- Coordinated with external contractors for specialized repairs, ensuring the quality and timeliness of work.
- Executed a preventive maintenance program by planning major, scheduled maintenance outages.
- Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
Deputy Manager
Bhoruka Extrusion (P) Limited
02.2017 - 03.2019
- Assisted in maintaining hydraulic extrusion presses with capacities of 2,750 tons, 1,650 tons, and 1,100 tons.
- Supported electrical maintenance for anodizing plant rectifier units.
- Contributed to the maintenance of Gema powder coating plant booths, and LPG burners and ovens.
- Helped maintain preheating ovens and melting furnaces.
- Aided in maintaining container heaters for extrusion presses.
- Provided support for log heating furnace burners, operating up to 450 degrees Celsius.
- Assisted with the maintenance of aging furnace heaters, thyristors, and PID controllers.
- I participated in the ISO audit.
- Supported utility equipment maintenance, including compressors and diesel generators.
- Implemented preventive maintenance programs, resulting in reduced downtime and improved operational efficiency.
- Improved team efficiency by streamlining processes and implementing innovative management strategies.
Deputy Manager
Magna Electro Casting Limited
12.2012 - 01.2017
- Assisted in the maintenance of DISA sand plant equipment, including Eirich mixers.
- Supported upkeep of Inductotherm melting furnace equipment.
- Aided maintenance tasks for Hunter high-pressure and furan molding lines.
- Conducted maintenance for the foundry core shop equipment.
- Helped with the electrical maintenance of EOT cranes weighing up to 10 tons.
- Provided support for the maintenance of puller machines.
- Handled correspondence with the electricity board.
- Facilitated training for junior staff on operational standards and best practices.
- Supported performance evaluations and feedback sessions for team member growth.
- Identified areas for improvement within the department, implementing strategic initiatives to address gaps in performance or resources.
Assistant Maintenance Manager
Bhoruka Aluminum Limited
04.2009 - 03.2012
- Assisted in the maintenance of hydraulic extrusion presses with capacities of 2,750 tons, 1,650 tons, and 1,100 tons.
- Supported electrical maintenance for the anodizing plant rectifier unit.
- Conducted maintenance for the powder coating plant and the LPG burner oven.
- Performed maintenance on the pre-heating oven and the melting furnace.
- Helped maintain the extrusion press container heater.
- Assisted in creating PLC programs for interfacing with DCS 800 drives.
- Conducted burner maintenance for the log heating furnace operating up to 450 degrees Celsius.
- Contributed to the development, installation, and testing of Allen-Bradley SLC 500 PLC programs.
- Supported the erection and commissioning of hydraulic extrusion presses with a capacity of 2,750 tons.
- Contributed to developing temperature monitoring systems, and data collection systems.
- Participated in the installation and programming of ABB DC drive ACS 800 systems.
- Assisted in developing Pro-face HMI programs for equipment interfacing.
- Assisted in the maintenance of aging furnace heaters, thyristors, and PID controllers.
- Supported project work for powder coating ovens and loading/unloading conveyor systems.
- Assisted in the installation of Delta PLC panels and the development of HMI screens.
Senior Project Engineer
Avasarala Technologies Limited
05.2007 - 06.2008
- Assisted in programming and designing electrical circuits for engine loading and unloading conveyor systems at Maruti Udyog, Haryana.
- Supported PLC and MMI programming using the Mitsubishi Q CPU series, with CC Link module, and HMI GX Developer and GT Designer.
- Contributed to programming electrical circuits for Ponds Powder Flex Link conveyor systems at Hindustan Lever Ltd., Haridwar.
- Helped with Allen-Bradley MicroLogic 1200 and PV600 HMI configurations.
- Aided in RS Logic 500 and RS View Machine Edition applications for seat handling systems at Tata Motors Ltd., Pune.
- Facilitated electrical circuit designs and PLC/MMI programming for Allen-Bradley MicroLogix 1200 systems.
- Provided technical support to engineers and customers.
- Identified potential risks early in the process, allowing proactive mitigation measures to prevent delays or setbacks.
Senior Supervisor
Triton Valves Limited
08.2005 - 05.2007
- Assisted with PLC, MMI programming, and electrical circuit design tasks.
- Supported operation of bush and screw assembly machines.
- Utilized Keyence KV-10 PLC and KV ladder software for automation processes.
- Operated rotary table buffing machines efficiently.
- Contributed to programming using Messung, Nexgen 2000 code system software.
- Diagnosed and repaired faults in mechanical and electrical systems.
- Maintained accurate records of maintenance activities and repairs.
- Managed the site logbook system and paperwork upkeep for accurate reporting.
Electrical Maintenance Supervisor
Maris Spinners Limited
05.2001 - 07.2005
- Scheduled and executed routine maintenance checks on blow room equipment, carding machines, lap machines, spinning machines, winding machines, and autoconer machines.
- Collaborated with production teams to develop and implement electrical safety protocols to enhance workplace safety standards.
- Documented maintenance activities and repairs in compliance with company standards, and regulatory requirements.
- Investigated electrical failures, identifying root causes, and implementing corrective actions to prevent recurrence.
Education
Bachelor of Engineering - Electrical and Electronics
Anna University
Chennai, TN 04.2001 -
Diploma - Electrical, Electronics And Communications Engineering
MAVMM Polytechnic
Madurai, TN 04.2001 -
Certificate of Higher Education - Higher Secondary Education
MSP Higher Secondary School
Dindigul, TN03-1993
High School Diploma - 10th
MSP Higher Secondary School
Dindigul, India 04.2001 -
Skills
PLC and SCADA, HMI programming
Han's laser software proficiency
COBOT programming knowledge execution
Technical discussion for new projects
Team leadership and CFT functional proficiency
Fanuc and ABB robot skills
Han's laser software proficiency
Cognex vision camera application
COBOT programming knowledge
Project management and execution
Technical discussion for new projects
Energy-saving techniques
Preventive , TBM and CBM maintenance
Spares management and inventory
Safety and Risk assessment proficiency
Timeline
Maintenance Manager
TATA Electronics Pvt Limited
06.2021 - Current
Maintenance Manager
TVS Upasana Limited
03.2019 - 06.2021
Deputy Manager
Bhoruka Extrusion (P) Limited
02.2017 - 03.2019
Deputy Manager
Magna Electro Casting Limited
12.2012 - 01.2017
Assistant Maintenance Manager
Bhoruka Aluminum Limited
04.2009 - 03.2012
Senior Project Engineer
Avasarala Technologies Limited
05.2007 - 06.2008
Senior Supervisor
Triton Valves Limited
08.2005 - 05.2007
Electrical Maintenance Supervisor
Maris Spinners Limited
05.2001 - 07.2005
Bachelor of Engineering - Electrical and Electronics
Anna University
04.2001 -
Diploma - Electrical, Electronics And Communications Engineering
MAVMM Polytechnic
04.2001 -
High School Diploma - 10th
MSP Higher Secondary School
04.2001 -
Certificate of Higher Education - Higher Secondary Education
MSP Higher Secondary School