Ashok Kumar P
Executive Manager - Quality Assurance
Thiruvarur
Summary
Graduated Metallurgist with 5 years of Experience in Quality Functions - Incoming, In-process, Supplier Quality. Sound knowledge in Sand casting process and implementation experience on Quality systems IATF 16949:2016, ISO 9001:2015,ISO 14001:2015.
Overview
5
5
years of professional experience
7
7
years of post-secondary education
5
5
Certifications
3
3
Languages
Work History
Executive Manager Quality Assurance
Sanmar Matrix Metals Limited
Trichy
06.2017 - Current
- Incoming
- Ensuring Raw Material Quality (Chemistry, Macro, Micro Analysis)
- Monitoring supplier Quality level
- Conducting Training to vendors.
- Preparing and updating SOP for Incoming Material inspection method
- Process & Product
- Ensuring product quality in all Stages
- Ensuring process adherence in every stage as per written procedure.
- Monitoring rejection level within target & Do gap analysis
- Preparation of rejection reports & Conduct QIT for rejection reduction
- Audit:
- Preparation and updating checklist for internal and supplier audits.
- Plan and conduct Supplier QMS and process audit, follow up and closing NCR
- Plan and conduct Process, Product audit & Layered audits
- Evaluate results & follow up of CAPA for Internal audit.
- Coordination for Customer audits & Certification audits and follow up corrective actions
- Calibration:
- Making annual plan and budget proposal for calibration of Measuring and monitoring instruments
- Getting calibration done within due date & Review calibration report
- Heat treatment Furnace calibration & furnace qualification
- Quality Management System:
- Conducting MR meeting and Follow up of Closing action points taken
- Plan and conducting MSA for visual and dimension inspectors
- Facing certification audits
- Analyzing gap and plan trainings for operators
Education
B.Tech/B.E - Metallurgical Engineering
06.2014 - 05.2017
Full Time
Diploma - Mechanical Engineering
06.2014 - 05.2017
English
Xth -
06.2010 - 05.2011
Skills
QMS ImplementationInternal Quality AuditorSupplier QualitySupplier Assessment
Problem Solving Tools - 7QC tools, 8D, Why Why
Continuous ImprovementSix Sigma Green BeltTeam ManagementQMS DocumentationQuality StandardsProduct QualityStandard Operating ProceduresContract ReviewCalibrationAIAG Core tools-APQP,PPAP, MSA, FMEA
Accomplishments
- Sound knowledge in Sand casting process - Steel foundry.
- Hands on experience in implementation of Quality Systems ISO 9001:2015,IATF 16949: 2016,ISO/TS 22163: 2017 ,IS 12117.
- Skilled in Conducting Internal Audits- System, Product, Process.
- Handling of Customer Audits and closing of Non conformances with CAPA.
- Experienced in handling of various Problem solving tools and root cause analysis - 7QC tools, 8D, Why Why.
- Experience on implementing Continual Improvement tools- Kaizen, Poke Yoke, One point Lesson, 5S.
- Experience in handling of AIAG Core tools-APQP,PPAP, MSA, FMEA and Control plan preparation.
- Knowledge on Heat treatment assessment - CQI9 & conducted Furnace qualification - TUS & SAT.
- Knowledge on Non-Destructive Examination (RT, UT, MPI, PT)
Certification
- IATF16949: 2016 Internal Auditor
Timeline
- Lean Six Sigma Black Belt Certification
01-2022
- ISO TS 22163 2017 Internal Auditor
01-2021
- IATF16949: 2016 Internal Auditor
01-2018
Executive Manager Quality Assurance - Sanmar Matrix Metals Limited
06.2017 - Current
PSG College of Technology - B.Tech/B.E, Metallurgical Engineering
06.2014 - 05.2017
Periyar Centenary Polytechnic College - Diploma, Mechanical Engineering
06.2014 - 05.2017
St. Joseph's Matriculation School - Xth,
06.2010 - 05.2011