Summary
Overview
Work History
Education
Skills
Accomplishments
PERSONAL DETAILS
Timeline
PROBLEM SOLVING KNOWLEDGE
EXTRACURRICULAR ACTIVITIES
ADDITIONAL PROFESSIONAL ACTIVITIES
Generic

Balaji D

Chengalpattu

Summary

To chalk out a career which quenches my thirst for learning and provides an opportunity to challenges the status quo and aim for better safer and faster

Overview

17
17
years of professional experience

Work History

Logistics and Warehouse, Sales and Distrubution

SRI LAKSHMI BEVERAGE (TCPL CO PACKER)
01.2024 - Current
  • LOGISTICS AND SHIPPING SAP OPERTOR RESPONBILTY
  • Every month finished goods purchase order raw material consumption compare to original bill of material
  • Proper storage location allot to all raw materials and packaging material
  • Maintain 5S and display to WORKPLACE ORGANSATION
  • Measure to warehouse capacity and layout and material allocate to location and space arrangement
  • Everyday production and inward material take the GRN.
  • Every month reconciliation raw material
  • Maintain FIFO raw material,finished goods product
  • Production planning the raw material and packaging material list mail to procurement team
  • Ready to Every quarterly third-party stock audit
  • Finished goods billing to distributors
  • Stock monitor the shelf life and near by expiry stock inform to SCM Stock Transfer Posting to other plant
  • Problem solving distributor complaint
  • Successful done TCPL new product launch
  • Water and juice case dispatch plan as per vehicle arrangement
  • Maintain warehouse and shipping documents
  • Manpower handling warehouse and shipping
  • Monthly conduct the training to team member as discussed market complaint and vehicle dispatch
  • analysis root cause and implement to permant corrective action

Part Receiving to Dock (Material Planning Logistics) (Transmission, Startermotor, Alterenator)

Ford India Pvt Limited
01.2021 - 01.2022

Flexi-Auto Transmission Assy Line Production

Ford India Pvt Limited
01.2020 - 01.2021

Flexi –Engine Dress Line Production

Ford India Pvt Limited
01.2009 - 01.2020

• Conducting team start-up & close out meeting on daily basis discuss about the SQDCPME related updates and concern closing

• To ensure the production requirements like (man, machine, material, method)

• To monitor the shortage parts list (local, outstation and imported) & follow with mp&l team get the parts.

• Monthly basis WBB and TVM verified and followed for continuous process improvements

• Dress line and auto transmission line part avoid to team scrap cost

• Updating quality process sheet and engine check points

• Productivity improvement using kaizen and poke yoke

• Training planning and team management

• Implement lean culture in the engine dress line as well production line.

• New parts realise tracking and implementation (ECC)

• Met production planning and jph

• To maintain daily in 5s standard

• Daliy monitor and update business metrics in zone board

• Start up and handling manpower to job allocation for various volume of production

• Co-ordinating with manufacturing, income quality, vehicle quality, implementing the engineering team

• Solving the internal and external quality issues

• Monitor output of assembly line and submitting reports to the management

• Daliy production planning, workstation safety, organizing and control, capable of all running shifts

• Quality check container level material

• Part receiving to the dock

Education

B.com - General

University of Madras

Skills

  • Operating systems: windows – Ms office (excel, power point, word, outlook)
  • Software skill: CMMS, QLS, TALLY PRIME 11, SAP MM,PP

Accomplishments

  • IMPROVED FG DISPATCHED CORECT TIME REACHED IN DISTRUBUTER
  • REDUCE FINISHED GOODS WASTE
  • ENSURE FINISHED GOODS LOAD QUANITY
  • BEST COST SAVING IDEA (REPLACED THE HIGH-COST FASTNER TO SAVE 2.50 RUPESS PER ENGINE)

PERSONAL DETAILS

Tamil
English

Timeline

Logistics and Warehouse, Sales and Distrubution

SRI LAKSHMI BEVERAGE (TCPL CO PACKER)
01.2024 - Current

Part Receiving to Dock (Material Planning Logistics) (Transmission, Startermotor, Alterenator)

Ford India Pvt Limited
01.2021 - 01.2022

Flexi-Auto Transmission Assy Line Production

Ford India Pvt Limited
01.2020 - 01.2021

Flexi –Engine Dress Line Production

Ford India Pvt Limited
01.2009 - 01.2020

B.com - General

University of Madras

PROBLEM SOLVING KNOWLEDGE

  • 7QC tools
  • 5D Report to be used solved the line stoppage concern
  • 6 Panel and Sigma
  • G8D
  • Systematic approach to problem solving by applying tools as 5×Why, PFMEA, PDCA.

EXTRACURRICULAR ACTIVITIES

Repair to rework engine (replace the new engine and dress line part) Repair to vehicle level engine (repair zone) Vehicle level zebra rework Provide control plan and reaction plan for TCN (torque concern notice) issues I participate NWG project team Vehicle launch activity to engine dress line (I help to process allocation WBB and tool facility) Built to launch engine dress line parts (world engineering realise system)

ADDITIONAL PROFESSIONAL ACTIVITIES

  • GFPS-quality, cost, NWG, ISO/QS coordinator for the department.
  • PFEP (plan for every part) handling in engine dress line parts
  • 7 form of waste analysis.
  • Awarded best work group leader in dept. wise competition
  • To identify the VA / NVA / AUTO / waste through GPS process.
  • Implemented concepts of kaizen / poke yoke / error proofing throughout department.
  • To implemented and follow the SPL, VA for avoid the process miss or quality concern.
Balaji D