BASAVARAJ SUNAKAL
Hungund
Summary
Accomplished Deputy Manager with expertise in quality control and process auditing at CG Power and Industrial Solutions. Led a team to enhance production efficiency, achieving a 20% reduction in rejection rates. Skilled in root cause analysis and project management, fostering continuous improvement and effective communication across departments.
Overview
16
16
years of professional experience
Work History
Deputy manager
CG Power and Industrial Solutions Pvt. Ltd
09.2017 - Current
- Led a team of 15 members to enhance quality control processes.
- Facilitated daily rejection meetings to address assembly line issues promptly.
- Implemented corrective actions based on observations from assembly lines.
- Conducted audits of assembly line processes to ensure compliance and efficiency.
- Doing improvement projects respective to department objectives.
- Performed process capability studies on critical parameters to optimize production.
- Verified material test certificates and coordinated third-party inspections for compliance.
- Trained incoming inspectors on inspection techniques and instrument handling.
- Analyzed vendor rejection rates monthly, communicated trends, and supported improvement initiatives.
Engineer
IGW Involute Gear Technology Pvt Ltd
Pune
08.2014 - 09.2017
- Verify Instruments and gauges are using in cell follow calibration frequency verification.
- Verify all running components are approved from Quality person.
- Maintaining cell rejection PPM level.
- Customer PPM level and analysis of customer complaints and reply through 8D and their own formats.
- Analysis of cell rejections and CAPA for the non conformances.
- Clear deviations and KCC study for the hold components at final dispatch.
- Good knowledge of heat treatment process Carburizing, Nitriding and induction hardening.
- Maintain ISO documents.
- In shop floor all machine displayed board documents should be verify by operator and supervisor same will be verify during audit.
- Verify the component process as per Control plan(process parameters and component specifications, gauges and fixtures).
- 5s maintained and continuously giving awareness on shop floor.
- Training to supervisors and operators on shop floor system.
- Indentify and implementation of kaizen and poke yoke activities on shop floor.
- Implementing 7QC tools for process control and problem analysis.
- Verify final CAPA ncs and same action implementation will be verify as per target date.
- Verify process as per PFD and following system or not.
- IGW Involute Gear is ISO 9001-2008 certified company, it is one of the major giant in Gear and shaft manufacturing company in Pune, ITPL get joint venture with IGW Transmission. Organization facilitate with all gear manufacturing process like turning, hobbing, shaping, shaving, grinding and heat treatment, In-house heat treatment Sealed furnace and also well equipped standard room and Lab facility. Manufactures different types of gears and shafts for four wheeler and also we supply gear assembly to John deer. Organization collaborate with Beligium Gear Giant. Exports different shafts and gears to Italy, Switzerland and USA. Major customers are IT(International Transmission), Same, Caterpillar, Mahindra and Mahindra, Perkins, DANA, Tata motors, Turner, John Deer(India and US) and Carraro.
Sr. Exc QA Engineer
Trans Auto International Ltd.
Pune
06.2011 - 08.2014
- Reviewed and approved new setting components, ensuring compliance with quality standards as an in-process quality engineer.
- Giving approval for new components developing at supplier end and verifying PPAP documents.
- Verified 8D and WHY WHY analysis reports for non-conformances, contributing to root cause identification and corrective actions.
- Inspection and Verifying inward inspection reports and supplier PDIR reports.
- Material sent for material testing lab for verification.
- Support to audit team and development team.
- Daily communication with other departments and assembly line.
- Attending line problems related to supplier defects and resolving issue maintain line to be continue.
- Maintaining the supplier rejections part wise and defect wise PPM.
- Monitoring supplier continuous improvements in process, inspection method.
- Known to PPAP, PFMEA and MSA.
- Strong knowledge process of Forging, Machining, Heat treatment and Grinding.
- Working Knowledge of CMM, Profile Projector, Lead and Profile M/C, Trimos.
- Doing SPC plan as per taking SPC study of machines.
- Plan for SPC and LAYOUT INSPECTION critical and special characters.
- Identified calibration due dates for gauges and instruments using color coding, facilitating timely maintenance on shop floor.
- Involves in TPM activities during implementation.
- Shop floor daily rejections analysis and present in weekly review meeting.
- Known to 7QC tools.
- TAIL is ISO/TS-16949 certified company. It is one of the major giants in gear manufacturing company in Pune, organization facilitates with all gear related process like for turning, hobbing, Shaving, shaping, grinding and heat treatment and also has Forge shop (Cold and warm forging). Well equipped standard room. Organization manufactures different types of gears and shafts for two wheelers and four wheelers and also supplies gear assembly for two wheelers. Exports different shafts and gears to the USA. TAI supplies two wheeler gear assembly to BAJAJ AUTO, Mahindra Two wheeler and gears to Royal Enfield, TATA motors and Eaton Hydraulics.
- TAIL is ISO/TS-16949 certified company. It is one of the major giants in gear manufacturing company in Pune, organization facilitates with all gear related process like for turning, hobbing, Shaving, shaping, grinding and heat treatment and also has Forge shop (Cold and warm forging). Well equipped standard room. Organization manufactures different types of gears and shafts for two wheelers and four wheelers and also supplies gear assembly for two wheelers. Exports different shafts and gears to the USA. TAI supplies two wheeler gear assembly to BAJAJ AUTO, Mahindra Two wheeler and gears to Royal Enfield, TATA motors and Eaton Hydraulics.
Quality Engineer
Pack well Gasket Pvt Ltd.
Hadapsar
08.2010 - 05.2011
- Performed duties as a quality engineer overseeing product standards.
- Analyzed and responded to customer complaints to identify root causes and implement solutions.
- Prepared and revised PPAP documents for new and modified components to ensure compliance and quality standards.
- Managed documentation for ISO 9000-2001 compliance and standards.
- Maintained and monitored in-house rejection data for major defects.
- Implemented corrective and preventive actions for five major defects to enhance product reliability.
- Analysis of effectiveness corrective actions and implementation through internal audits.
- Taking corrective and preventive actions for inhouse rejections.
- Attaining customer complaints through why why analysis and 8D reports.
- Displaying work instructions and giving training to the operators.
- PGPL is ISO9001-2000 company. PGPL is manufacturer Pressing components of different materials and also its supply gaskets. The shop is well equipped with various pressing machines, shearing machine, welding machines, heat treatment process. Major customers are Mahindra Two Wheelers, Keihin India India pvt ltd, Bosch chassis India Pvt.Ltd.
Education
Degree - Mechanical Engineering
BEC Bagalkot
Karnataka01-2009
Department of Pre-University Education -
V M S R V College
HungundKarnataka Secondary Education Examination Board -
V M High School
HungundSkills
- Quality control and process auditing
- Root cause analysis
- Project management
- Corrective action implementation
- Value stream mapping
Career Catch Points
- Recognition for Development of shaft for new customer motor.
- Appreciation from the customer for delivery first batch consignment without any concern from assembly line.
- Doing and supporting for the kaizen.
Personal Information
- Date of Birth: 06/01/87
- Gender: Male
- Marital Status: Unmarried
Languages
- English
- Hindi
- Marathi
- Kannada
Disclaimer
I am sure that the synthesis of my technical knowledge and managerial aptitude with people orientation makes me suitable for the required position and would help me play a vital role in the growth of your esteemed organization.
Process Knowledge
- Forging
- Machining
- Hobbing
- Heat treatment
- Grinding
- Pressing
- Casting
Resume Highlights
- Working as Deputy manager in process quality and worked as supplier quality engineer in Gear manufacturing.
- Working in Induction motor manufacturing and worked in automotive manufacturing sector.
- Known to Motor manufacturing standards and testing method.
- Worked on different standard motor ATEX, BIS and IS996.
- Well known to deep motor assembly process.
- Good experience in machining, gear and shaft, sheet metal, powder coating, casting, harness, copper and capacitor components.
- Known to process gearing cutting, Turning, grinding, die casting, pressing, bending and powder coating.
- Vendor assessment and development of new components.
- Known to PPAP, QC tools, Problem solving methods 8D and CAPA report.
- Known to gear inspection instruments and copper testing instruments, salt spray test.
- Process Analysis methods like SPC, Gauge R and R, control charts and run charts.
- Co-ordinate with other departments purchase and Development.
- Doing improvement projects and Lean Six sigma green belt.
- ISO 9001, 45001 and 14001 and different standards.
Timeline
Deputy manager
CG Power and Industrial Solutions Pvt. Ltd
09.2017 - Current
Engineer
IGW Involute Gear Technology Pvt Ltd
08.2014 - 09.2017
Sr. Exc QA Engineer
Trans Auto International Ltd.
06.2011 - 08.2014
Quality Engineer
Pack well Gasket Pvt Ltd.
08.2010 - 05.2011
Degree - Mechanical Engineering
BEC Bagalkot
Department of Pre-University Education -
V M S R V College
Karnataka Secondary Education Examination Board -
V M High School