Chittaranjan Sahoo
Korba
Summary
Analytical professional with a strong foundation in Operation management, Lean Management and Quality Assurance. Drives process optimisation and quality improvement initiatives that enhance productivity and reduce waste. Cultivates effective communication and teamwork, ensuring alignment across all operational levels.
Overview
3
3
Languages
1
1
Certification
18
18
years of professional experience
Work History
Production Engineer
Vedanta Aluminium limited
Jharsuguda
11.2008 - Current
- Expertise in working with FTP & ALH, Pot cell lining, Start-up & Electrolysis processes in Vedanta JSG.
- Being a quick learner, I set & excel myself in new processes soon.
- Demonstrated achievement of turnaround time (TAT), operational excellence, and continuous improvement through effective debottlenecking and strict adherence to deadlines.
- Inspection & Commissioning of 4 FTPs (Fume Treatment plant) & 4 AHS (Alumina Handling systems) along with belt conveyor system.
- Successful Inspection & Handover of 2 pot Sections from Projects to Operation/Startup.
- Reducing auxiliary power consumption in FTP by doing many modification projects.
- Supervision of Cell lining and Start-Up team in shifts ensuring compliance and follow-up of SOP in GP320 pot line.
- Supervised cell lining activities including refractory installations, pot bottom insulation, cathode sealing, ramming, brick installations, PSS, and pot cell repairs, ensuring quality and compliance.
- Implemented SAP HCM for making online permit system successfully.
- An effective communicator & team leader possessing excellent planning, management, organising & interpersonal skills.
- Six sigma projects for reduction in Anode rejection and Rod rejection.
- Completed 10 no’s of FIP projects (Lean six sigma Projects) in last 4 years.
- Facilitated implementation of modules in VSAP, optimising asset management and operational efficiency..
- Achieved ever lowest anode rejection 0.10%
- Achieved lowest ever Sodium percentage in fine butt 650 ppm in May-2025
- Achieved Lowest ever Fe% in fine butt 1260 ppm in May-2026.
- Achieved lowest ever silica percentage in fine butt 140 ppm in June-2024
- Data analysis & visualisation of monthly KPIs.
- Recognised as a STAR of the business performer in the year 2018-19.
- Top 500 V-reach leader in 2020.
Process Analyst
Bharat Aluminum Limited Company
Korba
12.2020 - Current
- Improved anode quality through operational discipline, data analysis, data visualisation, and process optimisation.
- Accumulated 5.6 years as Process Analyst in Rodding Shop (Carbon SBU) at Balco, leading quality improvement projects.
- Collaborated with team members to achieve target results.
- Managed complaints with calm, clear communication and problem-solving.
- Maintained clean, safe working environments to eliminate accident risks.
Education
Bachelor of Business Administration - Operation & Supplychain
Executive program in Operation & supplychain manag
IIM Kashipur01-2027
PGD Business Analytics - Data visualization, Statistical analytics, Predictive analytics, SCM etc
BITS PILANI
Goa Campus01-2023
BS Process engineering - Process Engineering
BITS PILANI
01-2016
Msc - PHYSICS
Berhampur University
01-2013
B.Sc - PHYSICS(HONS.), MATH,CHEMISTRY,BIOLOGY,ODIA,ENGLISH
UTKAL UNIVERSITY
01-2009
+2(SCIENCE) - ODIA,ENGLISH,PHYSICS, CHEMISTRY, MATH,ELECTRONICS
C.H.S.E, ORISSA
01-2005
10th - FLO,SLE,TLH,MTA,MTG,SCP,SCL,SSG,SSH
B.S.E, ORISSA
01-2003
Skills
- Operation management
- Lean management
- Project Handling
- Lean six sigma BB
- Commissioning
- QC
- Kaizen
- 5S
- Quality Assurance
- VSM
- SMED
- SPC
- Quality Control
- Data Analysis & visualisation
- Refractory Application (Pot cell lining & Furnace lining)
- Power BI
- SQL
- Quality Inspection
- Statistics
- Minitab
- Process Improvement
- Process Optimization
- Technical Presentations
Languages
English
Hindi
Oriya
Certification
Lean Six Sigma Black Belt, Henry Harvin, 2023-07-24
Lean Six Sigma Green Belt, GEMS, Training & consultancy
Basic Maintenance Training , IIPM Kansbahal -2009
Accomplishments
- Inspection & Commissioning of 4 FTPs (Fume Treatment plant) & 4 AHS (Alumina Handling systems) along with belt conveyor system.
- Successful Inspection & Handover of 2 pot Sections from Projects to Operation/Startup.
- Reducing auxiliary power consumption in FTP by doing many modification project.
- Supervision of Cell lining and Start-Up team in shifts ensuring compliance and follow-up of SOP in GP320 pot line.
- Supervised all cell lining activities: Refractory installations, Pot Bottom insulation, Cathode sealing, Ramming, Brick installations, PSS and Pot cell repair.
- Implemented SAP HCM for making online permit system successfully.
- An effective communicator & team leader possessing excellent planning, management, organizing & interpersonal skills.
- Six sigma projects for reduction in Anode rejection and Rod rejection.
- Butt & Bath in charge in Rodding shop.
- Completed 10 no’s of FIP projects (Lean six sigma Projects) in last 4 years.
- Lead modules in VSAP & In Asset Optimization.
- Achieved ever lowest anode rejection 0.10%.
- Achieved lowest ever Sodium percentage in fine butt 650 ppm in May 2025.
- Achieved Lowest ever Fe% in fine butt 1260 ppm in May 2026.
- Achieved lowest ever silica percentage in fine butt 140 ppm in June 2024.
- Data analysis & Visualization of monthly KPIs.
- Recognized as a STAR of the business performer in the year 2018-19.
- Top 500 V-reach leader in 2020.
Custom
I, Chittaranjan Sahoo, hereby declare that the above facts are true to the best of my knowledge.
Personal Information
- Father's Name: Sarat Chandra Sahoo
- Mother's Name: Puspalata Sahoo
- Blood Group: O +ve
Timeline
Process Analyst
Bharat Aluminum Limited Company
12.2020 - Current
Production Engineer
Vedanta Aluminium limited
11.2008 - Current
Bachelor of Business Administration - Operation & Supplychain
Executive program in Operation & supplychain manag
PGD Business Analytics - Data visualization, Statistical analytics, Predictive analytics, SCM etc
BITS PILANI
BS Process engineering - Process Engineering
BITS PILANI
Msc - PHYSICS
Berhampur University
B.Sc - PHYSICS(HONS.), MATH,CHEMISTRY,BIOLOGY,ODIA,ENGLISH
UTKAL UNIVERSITY
+2(SCIENCE) - ODIA,ENGLISH,PHYSICS, CHEMISTRY, MATH,ELECTRONICS
C.H.S.E, ORISSA
10th - FLO,SLE,TLH,MTA,MTG,SCP,SCL,SSG,SSH
B.S.E, ORISSA