Dynamic production operations leader with over 13 years of experience in the food and FMCG sectors, specializing in quality systems and process optimization. Proven track record in implementing industry standards such as GMP, HACCP, TPM, ISO 9001, and Lean Manufacturing to significantly enhance operational efficiency. Expertise includes managing high-performance teams, driving automation initiatives, and leading sustainability projects that yield substantial cost savings. Proficient in SAP, MES, CMMS, and continuous improvement methodologies, consistently achieving operational excellence and delivering measurable results while empowering team members to exceed company objectives through effective leadership.
Overview
16
16
years of professional experience
31
31
years of post-secondary education
1
1
Certification
4
4
Languages
Work History
Shift Lead (Senior Area Associates)
MARS INDIA INTERNATIONAL PVT LTD
09.2020 - Current
Manage daily production operations to achieve output and Safety Quality targets.
Ensure optimum deployment of manpower, materials, and other resources using planning and optimization tools such as ERP,SAP systems, MES, and lean management techniques, as per the shift plan.
Oversee preventive and corrective maintenance with Engineering using CMMS, daily connects, MTTR/MTBF and logbooks. Analyze breakdowns and stoppages to improve equipment reliability.
Drive TPM, 5S, Kaizen, and shop floor discipline to boost operational efficiency. Train and mentor, the team to sustain these practices and foster continuous improvement.
Drive activities to optimize production efficiency by monitoring key KPIs like output, downtime, safety and quality. Implementing standards, improvements and coordinate with teams to achieve production targets consistently.
Ensure strict adherence to GMP, hygiene, and food safety practices.
Monitor CCPs/OPRPs and ensure full HACCP implementation and verification.
Comply with ISO 9001, FSSC 22000, and internal QMP standards.
Lead RCA and CAPA activities for quality or process deviations.
Train operators on SOPs, food safety, quality standards, and machine handling.
Support internal, customer, and certification audits with proper documentation.
Drive Continuous Improvement (CI) and Kaizen initiatives across shifts.
Collaborate with QA, Engineering, and Supply Chain to resolve operational issues.
Function as shift lead; communicate critical issues to senior leadership promptly
Trained and mentored new employees to maximize team performance.
Area Associate
Mars International Pvt ltd
06.2013 - 08.2020
Operate and monitor production equipment to ensure efficient and continuous manufacturing processes.
Maintain product quality by following standard operating procedures (SOPs) and conducting routine inspections.
Support daily production targets by coordinating with team members and reporting any process deviations.
Assist in equipment setup, troubleshooting, and minor maintenance tasks.
Follow safety and hygiene protocols to ensure a compliant and safe work environment.
Document production data accurately for quality control and traceability.
Played an integral role in launching successful projects by coordinating tasks among team members while adhering closely to established timelines and budgets.
Assistant Engineer
Everest Industries Limited
02.2010 - 03.2013
Collaborated with cross-functional teams to enhance operational efficiency in manufacturing processes, leveraging expertise in cement fiber board production.
Assisted in maintaining quality control standards, ensuring compliance with industry regulations, and reducing production defects.
Contributed to process optimization initiatives, resulting in cost reductions and improved manufacturing throughput.
Supported the implementation of new technologies to streamline workflows and achieve operational excellence.
Education
Bachelor of Arts - Engineering Technology (Mechanical )
BITS
04.2001 - 06.2024
High School Diploma -
Karpagam Polytechnic College
Coimbatore, India
04.2001 - 04.2009
Skills
Teamwork - Expert
Time Management - Expert
Action oriented - Expert
Planning and Priority setting - Expert
Improvement initiatives - Expert
Conflict Management - Experienced
Communication - Expert
Problem-Solving - Expert
Interests
Playing Cricket, Listening Music, Play chess
Accomplishments
Used Microsoft Excel to develop factory efficiency tracking spreadsheets.
Supervised team of 100 plus staff members.
🏆 12+ Quarterly Awards Winner (Last 5 Years): Recognized consistently for exceptional performance, commitment to quality, and team leadership.
🌟 2-Time Annual Excellence Award Winner: Honored for outstanding contributions to operations, safety, and cross-functional collaboration.
Customer Trade Marketing Manager- Prof Channel at Mars International India Pvt LtdCustomer Trade Marketing Manager- Prof Channel at Mars International India Pvt Ltd
Assistant Manager-Warehouse at Dayal Enterprises (Mars International India Pvt. Ltd.)Assistant Manager-Warehouse at Dayal Enterprises (Mars International India Pvt. Ltd.)