Summary
Overview
Work History
Education
Skills
Personal Information
Languages
Hobbies and Interests
Accomplishments
Languages
Work Availability
Timeline
Ishwer Kumar

Ishwer Kumar

Pune
The way to get started is to quit talking and begin doing.
Walt Disney

Summary

Motivated Engineer recognized for strong critical thinking and problem-solving abilities coupled with successful 12-year track record in automotive industry. Dedicated to offering innovative solutions to eliminate legacy issues and elevate performance metrics. Diligent creator of innovative workflows and exceptional final products.

Overview

12
12
years of professional experience

Work History

Sr. Analytical Engineer – Product Development

American Axle and Manufacturing
Pune
04.2019 - Current
  • Structural, Thermal, and Fatigue analysis of different Axle and various Power transmission Units (PTU), Electric Drive Units (EDU)
  • Actively engaged in GM's no-test ambition and part of the coveted virtualization team.
  • Have built extensive correlation maps for different Indian OEMS rear axle programs for mechanical load cases using FEA and test/field data.
  • Differential case analysis for Drive, Coast, HARF, and Abuse load cases
  • Axle’s vertical bending analysis Beaming, Braking, and cornering
  • Durability check for Drive torque and Gear deflection
  • Delivered multiple projects in EV, PTU, Powertrain, and Differential cases for BMW, GM, Tesla, DAF, FCA, AL, Isuzu, Mahindra
  • Linear and non-linear Structural Analysis, Frequency response analysis, and Fatigue Life Estimation using FE-Safe
  • Post-processing, Report Preparation, Feedback/suggestion to the design team
  • Design optimization for VA/VE based using Iterations or benchmarks.
  • Developed and implemented engineering strategies to improve production efficiency.

Sr. CAE Analyst

Tata Technologies Limited
Jamshedpur
11.2014 - 04.2019
  • Durability Analysis of Medium & Heavy Commercial Vehicles(M&HCV), Light Commercial Vehicles (LCV), Passenger Vehicle (PV)
  • Pre-Processing, Solving, Post Processing, Optimization, Test result co-relation
  • Commercial vehicle aggregates like Frame, Fuel Tank, Exhaust, Wheel end, Air tank, Suspension, Radiator, Engine Mount, cab Mount, Load body, etc
  • Passenger Vehicle chassis mounting aggregate like Knuckle, Disc brake, Exhaust, Sub Frame, Suspension, shock absorber, LCA, UCA, Engine Sealing, B Mount, C Mount, Fuel tank
  • Linear & Non-Linear Structural Analysis, Frequency response analysis, Fatigue Life Estimation using FEMFAT
  • Deck preparation, Model Debugging
  • Post-processing, Report Preparation, Feedback/suggestion to the design team
  • Design optimization for VA/VE based using Iterations or benchmarks
  • Result Co-relation with Test data (Field test/Torture Track test)
  • Presentation of new ideas as to value addition of our product.

Research Engineer

DENSO Subros
Delhi-NCR
12.2013 - 10.2014
  • Durability Analysis of Automotive components
  • Pre-Processing, Analysis, Post Processing, Optimization
  • Vehicle aggregate like HVAC, Shroud, Reservoir Tank, Compressor, Die Press, Radiator
  • Thermal distortion and simulation using Abaqus
  • Linear & Non-Linear Structural Analysis, Frequency response analysis
  • Pre and Post Processing, Model Debugging, Report Preparation, and Feedback to the design team.

Project Engineer

WIPRO
Bangalore
08.2011 - 11.2013
  • Durability and Thermal Analysis of Automotive and Medical Equipment’s
  • Pre-Processing, Analysis, Model debugging, Post Processing, Report Generation
  • Automotive aggregates like Front/Rear Fascia, Door trims, Doghouse, BIW, etc
  • Medical equipment and Assembly like Endoscope, Lens Assembly, Boss Shrinkage (Shrink Fit Components), Mold Assembly (Thermal), Plate deformation (Thermal), etc
  • Multiple automation projects in Abaqus environment using Python
  • Linear & Non-Linear Structural Analysis
  • Static and Explicit analysis expertise
  • Deck preparation, Model Debugging
  • Post-processing, Report Preparation, Feedback/suggestion to the design team.

Education

Master of Technology - Machine Design and Robotics

NRI Institute of Technology, Rajiv Gandhi Proudyogiki Vishwavidyalaya
12.2022

Bachelor of Technology - Mechanical Engineering

Sir M Visvesvaraya Institute of Technology, Visvesvaraya Technical University
12.2011

Skills

  • Abaqus
  • Hypermesh
  • Simlab
  • Fe-safe
  • FEMFAT
  • Python
  • Electric drive unit
  • power train
  • Process Improvement
  • Technical Writing
  • Process Development
  • Technical Reporting
  • Project Planning
  • Product Development
  • Advanced Mathematical Abilities
  • Project Management
  • Abaqus
  • Excellent communication

Personal Information

  • Marital Status: Married
  • Date of Birth: 04/15/90
  • Nationality: Indian

Languages

  • English
  • Hindi

Hobbies and Interests

  • Cooking
  • Stand-Up Comedy

Accomplishments

  • Fresher of the year (WIPRO-2012)
  • People engagement award (WIPRO-2013)
  • Star performer award (TATA-2014)
  • Star performer award (TATA-2015)
  • Star performer award (TATA-2016)
  • Star performer award (TATA-2017)
  • Six sigma yellow belt for design and optimization (2016)
  • Six sigma yellow belt for design and optimization (2018)
  • Quarterly excellence award almost every alternate quarter in AAM since 2019

Languages

Hindi
First Language
English
Proficient (C2)
C2

Work Availability

monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline

Sr. Analytical Engineer – Product Development - American Axle and Manufacturing
04.2019 - Current
Sr. CAE Analyst - Tata Technologies Limited
11.2014 - 04.2019
Research Engineer - DENSO Subros
12.2013 - 10.2014
Project Engineer - WIPRO
08.2011 - 11.2013
NRI Institute of Technology, Rajiv Gandhi Proudyogiki Vishwavidyalaya - Master of Technology, Machine Design and Robotics
Sir M Visvesvaraya Institute of Technology, Visvesvaraya Technical University - Bachelor of Technology, Mechanical Engineering

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Ishwer Kumar