Dynamic quality assurance professional with extensive experience at Bajaj Auto Ltd., excelling in new product development and supplier management. Proven track record in implementing effective process audits and driving improvements. Skilled in PPAP and problem-solving techniques, fostering collaboration across teams to enhance product quality and reliability.
Overview
12
12
years of professional experience
Work History
Manager
Bajaj Auto Ltd.
Pune
09.2022 - Current
Supplier Audits: Special Soldering Process Improvement audits.
Process mapping audit to implement best manufacturing practice at supplier
Present supplier countermeasures and improvements in project review meetings
New product Development: Confirmation of Supplier process by implementing best manufacturing process control at supplier.
Review with supplier for DFMEA, PFMEA and PPAP document
Supplier RAR (Run @ Rate) audits for New Developments Products before SOP.
Handling Warranty and Line rejection
Received warranty from dealer and analysis the defect at vehicle.
Joint Analysis of EFR (Early Field Return) parts with R&D and supplier team to identify the root cause.
Follow up for regular warranty issues analysis & countermeasure implementation.
Co-ordinate between R&D, Plant QA, CQA & Supplier for regular concerns & improvement activities.
Explain supplier countermeasures & improvements in the PR(Project Review) meetings to the management.
Analysis of warranty and Line issue with R&D and Vendor.
Chetak (EV): On-Board Charger, Battery Pack, DC-DC Convertor, MCU, TCU, VCU, SCU, BCU, RCD unit, Head Lamps & Tail lamps.
Motorcycles: CDI, RR, ECU, Sensors
Bajaj Auto Limited is an Indian multinational automotive manufacturing company based in Pune. It manufactures Motorcycles, Scooters (Chetak EV) and auto rickshaws.
Deputy Manager -QA
Calsonic Kansei Motherson Auto Products Pvt Ltd.
07.2018 - 09.2022
CQA: Vehicle testing with customer for New Products Launch submit the test report.
Conduct Spec meeting with customer for New Projects.
Analyze warranty & Line rejection parts
Follow-up with Production for the countermeasure implementation.
Regular meetings with customer for the on-going issues & improvements.
PQA: Conduct Process & Product Audits of SMT, PSMT & Assembly lines as per schedule.
Conduct Internal IATF Audits. Conduct regular self-audits to ensure conformance to work standards, safety and quality.
Daily QRQC meetings.
Responsible to do rejection analysis & troubleshooting NG PCB circuits and to do the root cause analysis.
ECN implementation & monitoring.
SQA: Regular Supplier Audits.
Meeting with suppliers for the on-going issues.
Improvement activities at supplier end.
Calculate & share Supplier performance to concerned suppliers.
NG part analysis using simulator boxes & CAN analyzer.
Monthly MRM, QRM, Supplier Score Cards.
Calsonic Kansei Motherson Auto Products Private Limited (CKM) is a joint venture between Samvardhana Motherson Group (SMG) and Calsonic Kansei Corp.(now Marelli Corp.), Japan.
Customers: Maruti Suzuki India Ltd, Renault-Nissan, Suzuki Motors
Engineer (Customer Quality Assurance)
Interface Microsystem
07.2017 - 06.2018
Responsible for Joint analysis with customer for line rejection and Warranty rejection.
Responsible to do rejection analysis & troubleshooting NG PCB circuits and to do the root cause analysis.
To take counter actions against major defects observed during product assembly.
Responsible for customer complaint analysis and interacting with Customer to explain the failure analysis details through 8D CAR (Corrective Action Report).
Update and enhance engineering documents (PPAP/Control Plans / FMEA / Engineering Instruction / Work Standard) in every change in the product and process.
Internal Auditor for Quality audits and measuring the effectiveness of the quality management system.
Interface Microsystem is an IATF and ISO 14001 company. Interface Manufacturer and supplier of central door lock controllers, power window controllers, wiper intermittent with wash wipe, rear window defogger, lighting etc.
Major customers include Maruti Udyog, Tata Motor, Mahindra & Honda
Quality Engineer
Lumax Industries Ltd.
07.2014 - 06.2017
Looking over all Assy, molding, Paint Shop processes to go as per defined standards.
To do detailed analysis of the product during manufacturing and customer rejection.
Responsible for test jig development.
Involve on companywide improvement activities such as 5S, Lean Mfg., ISO& OHSAS.
ECN (Engineering Change Note)
Conduct regular process Audits.
Set-Up verification of Assy Lines.
Highlights: Captain of the ISO-14001 and OSHAS-18001 implementation and documentation team.
Lumax Industries offers a wide array of complete Automobile Lighting Systems and Solutions, which includes; stellar quality Head Lamps and Tail Lamps, Sundry and Auxiliary Lamps and other related products and accessories.
Global Product Marketing Manager: Clinical Lab & Life Sciences at Emerson ElectronicsGlobal Product Marketing Manager: Clinical Lab & Life Sciences at Emerson Electronics