M. KARUPPASAMY
Senior Manager QA And HT
Chennai
Summary
Presently associated with Bonfiglioli Transmissions (Pvt) limited. Chennai. To be team player contributing significantly to the organization that utilizes my qualification and experience. Looking forward to a suitable job assignment in manufacturing sector. Expertise in Quality Systems, Quality tools and New Project development. Process excellent interpersonal, analytical, troubleshooting and team building skill with proven ability in establishing quality systems / procedures / planning and managing resources.
Overview
30
30
years of professional experience
2
2
Languages
Work History
Senior Manager
Bonfiglioli Transmissions Ltd
Chennai, Tamilnadu
04.2022 - Current
- Established strong relationships with clients and stakeholders, ensuring long-term partnerships and repeat business.
- Implemented and developed operational standards, policies and procedures.
- Held monthly meetings to create business plans and workshops to drive successful business.
- Provided strong leadership to enhance team productivity and morale.
Manager – Quality Assurance
Bonfiglioli Transmissions Pvt. Ltd. Chennai
04.2015 - 03.2022
- Roll Profile: Functional Head for In Quality.
- Establish and continually upgrade QA system in line with customer requirements and ensure quality conformance and process adherence
- Resolve quality issues (incoming, in-process, Assembly and customer) at root cause level and review action plan progress periodically.
- Improve quality of in-house manufacturing by leading regular in-process audits of processes and products and manufacturing validation
- Improve quality of in-house manufacturing by leading Q6 Approach Methodology
- Improve quality of supplier parts by inspection of incoming materials, and supplier process validation
- Sustain and improve the facilities in the quality lab by maintaining gauge / instrument control and calibration
- Build product quality by having necessary gate controls for PPAP during the new product development
- Develop standard operation procedure (SOP, QSP ,QAP & QSWI) in line with ISO 9001 :2015 requirements
- Develop Risk assessment for incoming QA, in-process QA, Assembly QA and customer QA
- Train inspectors on inspection, testing, product / process requirements and Q6 Approach
- Multinational company
Deputy Manager – Quality Assurance
Bonfiglioli Transmissions Pvt. Ltd. Chennai
04.2013 - 04.2015
- Roll Profile: Functional Head for In Quality.
- Improve quality of in-house manufacturing by leading regular in-process audits of processes and products and manufacturing validation
- Coordinating the In-Process inspection and Incoming inspection with the buyers and suppliers this includes defect communication, feedback, and appropriate corrective, audit and preventive actions.
- Vendor visits and audits.etc.
- To coordinate new product development / sample with the vendor & its inspection requirements
- To coordinate during the internal audit / external audit of the customer/in-process and the certifying agency in the product and system audit with relevant document maintenance in the receiving area
- Prepare of PPAP document
- Process control for entire shop floor
- Problem resolving in manufacturing and Gear box Assembly
- Multinational company
- Key Responsibilities:
Assistant Manager – Quality Assurance
Bonfiglioli Transmissions Pvt. Ltd. Chennai
04.2011 - 04.2013
- Roll Profile: Functional Head for In process Inspection.
- Process control for entire shop floor.
- Supplier Assessment
- Programming for measurements in CMM.
- Problem resolving in manufacturing and Gear box Assembly.
- New project development
- Prepare of PPAP document
- Gauge planning and performing a gauge R&R
- To appropriately train and educate the subordinates in the inspection methodology and instrument handling.
- Submit monthly report to top management.
- Approve Work Instructions, Quality Plans and Inspection reports.
- Conduct Quality review meeting for the non-conformances and initiate corrective actions thru 8 D approach.
- Multi national company
- Key Responsibilities:
- Significant Highlights:
- New installation of Contour & Roughness tester XCR20 Mahr makes.
- New installation of Gleason GMM 650 Gear Tester with GAMA software.
SENIOR ENGINEER – QA
Bonfiglioli Transmissions Pvt. Ltd. Chennai
01.2008 - 03.2011
- Roll Profile: Team leader In process Inspection and Final Inspection.
- To Co-ordinate new product development & its inspection requirements.
- To plan and Co-ordinate the programming with the shift engineers in the inspection machine such as CMM / Gear testers / Roundness tester.
- Preparation of Quality plan, PDIR and CTQ
- Gauge and instrument planning for new developments.
- To take appropriate corrective, preventive action steps for defect elimination at all stages of manufacturing / complaints.
- To coordinate during the internal audit/external audit of the customer and the certifying agency in the product and system audit with relevant document maintenance.
- Reporting the status of inspection, the problems / corrective action to the manager QA
- To appropriately train and educate the subordinates in the inspection methodology and instrument handling.
- Defect monitoring during the process of manufacturing.
- Cycle time reduction in inspection..
- Heat treatment distortion study
- Multi national company
- Key Responsibilities:
ENGINEER – QA
SHANTHI GEARS LTD . Coimbatore.
12.1995 - 12.2007
- Roll Profile: Calibration & In process control
- Handling & programming in Co-ordinate measuring machine (DEA & Leitz). Software: Pcdmiscad++, Quindos
- Handling in Contour measuring instrument. (2600E)-Software: TMIS
- Handling in Profile projector (Nikon -V 20B)- Software: E-Max. & Mitutoyo profile projector.
- Handling in Calibration Activities (Boregauge, Dialindicator, Dial test indicator, Micrometer (All types), Caliper, Plain plug gauge, Plain ring gauge, Thread ring gauge, Thread plug gauge, Taper thread plug gauge, Taper thread ring gauge, etc.) by Trimos Labconcept1000 (Universal Length Measuring machine) with QM-Management software.
- Handling Calibration activities with the help of Conventional methods.
- Knowledge in ISO 9000 procedures (quality manual)
- Detecting the Surface cracks of the Components through LPT & MPT.
- Productions knowledge in Bore grinding, Cylindrical grinding, Worm grinding, Gear grinding.
- Significant Highlights:
- Developed fixtures for critical components especially timing gears.
- New installation of Global DEA CMM
- New installation of P40 Hoffler gear testing machine.
- New installation of Nikon Profile projector with E max software.
- New installation of Zeiss Contour tester with Tims software.
Education
Bachelors science and Engineering Technology -
BITS, Pilani
Pilani, Rajasthan04-2012
Diploma - Mechanical Engineering
M.S.P.V.L POLYTECHNIC
Pavoorchatram, Tenkasi(T.K)04-1995
Timeline
Senior Manager
Bonfiglioli Transmissions Ltd
04.2022 - Current
Manager – Quality Assurance
Bonfiglioli Transmissions Pvt. Ltd. Chennai
04.2015 - 03.2022
Deputy Manager – Quality Assurance
Bonfiglioli Transmissions Pvt. Ltd. Chennai
04.2013 - 04.2015
Assistant Manager – Quality Assurance
Bonfiglioli Transmissions Pvt. Ltd. Chennai
04.2011 - 04.2013
SENIOR ENGINEER – QA
Bonfiglioli Transmissions Pvt. Ltd. Chennai
01.2008 - 03.2011
ENGINEER – QA
SHANTHI GEARS LTD . Coimbatore.
12.1995 - 12.2007
Diploma - Mechanical Engineering
M.S.P.V.L POLYTECHNIC
Bachelors science and Engineering Technology -
BITS, Pilani
Languages Known
Tamil
English
PERSONAL DETAILS
- Date of birth: 15 / 01 / 1975
- Sex: Male
- Father’s Name: R.Madakkan
- Martial Status: Married
- Address: Plot no: 11,Madan Square, Varadharajpuram , Neelamangalam, Guduvanchery, Chennai -603202.
Declaration
I, Karuppasamy hereby declare that all the statements made above are true, Complete and correct to the best of my knowledge and belief. Place: Chennai Date: M.KARUPPASAMY
PERSONAL DETAILS
- Date of birth: 15 / 01 / 1975
- Sex: Male
- Father’s Name: R.Madakkan
- Martial Status: Married
- Address: Plot no: 11,Madan Square, Varadharajpuram , Neelamangalam, Guduvanchery, Chennai -603202.