Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Achievements
Achievements
Hi, I’m

Mahender Kumar

Zirakpur,PB
Mahender Kumar

Summary

Seasoned Engineering Professional with 12 Years' Expertise in CVJ, Driveshaft, Transmission Shaft, and Steering System Development from Concept to Production. Proficient in RFQ to SOP Processes, Project Management, Cross-Functional Leadership, 3D/CAD Design, Tolerance Analysis, and VA/VE-Driven Optimization. Strong Communication, Analytical Thinking, and Problem-Solving Skills. Recognized for Facilitating Customer-Supplier Collaboration in Technical Design Reviews. Committed to Adding Value to Teams

Overview

16
years of professional experience
7
Certificate
6

Years of post Metric Education

Work History

GKN Driveline Limited

DEPUTY MANAGER-DESIGN
12.2019 - Current

Job overview

  • Prepare 3D cad and Drawings of product using Creo, Catia, NX and Windchill for Transmission shaft for passenger vehicle.
  • Experienced in Design calculations, Spline selections as per ISO, JIS and ANSI. Maintaining WT Part and Cad Part Quality consistency.
  • Experience of Product Design Finalization from Concept Finalization to Production Stage.
  • Managing 100% Workload from Japanese Stakeholders.
  • Experience of Product Management, Team Management and Team Trainings.
  • Experience ECR, ECA & ECN Management using PLM Tools Like PTC Windchill and Team Center.
  • Design Change Review & Implementation.
  • Prioritized Daily Workload, Organized, Monitor and Control resources to meet the Plan.
  • Prepare and Maintain the Bill of Material (BOM), RDDP, PPAP and APQP.
  • Manage and Analyze Benchmarking activities, validation & Report preparation.
  • Experience of Product Assembly and Dis Mantling at Customer End during Prototype vehicle Build and faced Prototype and Production parts Testing.
  • Experience of working on Customer complaints like product failures, I have worked on Breakage Issue of Driveshaft. Resolved wall thickness issues. Experience of workings with Japanese customers like Mazda, Nissan, Honda, Toyota and Daihatsu.
  • Interaction with Customer and Suppliers for Design and Finalization.
  • Prepare error sheet to represent 3D CAD, Part Data Quality to the Management.
  • Experience of Calculation of Articulation Data for Customers in 3D interface for Design, Rebound and Jounce state.
  • Developed strong relationships with stakeholders to facilitate smooth communication and project completion
  • Enhanced employee performance by providing regular feedback, coaching, and training opportunities
  • Reduced operational costs through effective negotiation with suppliers and vendors
  • Implemented new systems for tracking key performance indicators, resulting in improved decision-making capabilities
  • Identified areas for improvement within the department, implementing strategic initiatives to address gaps in performance or resources
  • Introduced new methods, practices, and systems to reduce turnaround time
  • Enhanced supervisory and leadership abilities by working closely with supervisor
  • Interviewed, performed background checks, hired, and Trained 5-10 of associates in 5 years
  • Maintained, documented and presented progress reports to leaders
  • Made hiring recommendations to increase company's productivity and profitability with quality workers

JTEKT STEERING SYSTEM LTD.

Senior Design Engineer
05.2015 - 11.2019

Job overview

  • Managed 2-4 projects on same time from their SOR to all phases of Products Development including Feasibility, conceptualization, Prototyping and Production.
  • Defined & satisfied complex product functional specifications and manufacturability concerns.
  • Validated product performance and participated in value addition/value engineering activities.
  • Conducted feasibility study of RFQ and provided technical presentation/reports based on customer Statement of requirement.
  • Preparation and Maintaining Bill of Material (BOM), Engineering Change Note, RDDP, PPAP and APQP.
  • Experience of Product Fitment at Customer end like M&M, Tata Motors, Fiat.
  • Worked on varies product issues like, Noise in Hydraulic Steering, Leakage issue, Housing Breakage issue, Buckling issue of Tie Rods.
  • Experience on Contamination issue of Hydraulic Steering Pump Reservoir and also provided Resolution on it.
  • Experience of Plastic Part Development like Rubber Bush, Dampers, Stoppers and Reservoirs.
  • Experience of Sheet Metal Part Development like Mounting Brackets, Reservoir Brackets.
  • Standardized documentation procedures across Design department; improving overall consistency within project files.
  • Coordinated with suppliers to source cost-effective components that met project requirements without sacrificing quality or performance.
  • Selected sustainable production materials in alignment with client budget parameters.
  • Addressed design challenges and evaluated alternative design models to meet project requirements.
  • Performed complex calculations to analyze and optimize engineering processes.
  • Trained and mentored junior engineers, providing guidance and direction.
  • Documented and developed engineering procedures and processes.
  • Streamlined communication within Engineering Team, leading to more efficient problem-solving and education in project delays
  • Lead Team of junior engineers, providing mentorship and guidance in complex design projects

Raman Steel Industries

Design Engineer
07.2012 - 07.2015

Job overview

  • Presented technical findings and recommendations to both internal and external stakeholders, ensuring clear communication of design intent.
  • Streamlined design process for increased efficiency by utilizing advanced CAD software tools.
  • Evaluated competitor products for benchmarking purposes, staying abreast of industry trends and advancements in technology.
  • Managed multiple projects simultaneously while adhering to strict deadlines and maintaining High level of attention to detail
  • Used Creo and AutoCAD to meet design specifications for functional prototypes

Raman Steel Industries

DET-Diploma Engineer Trainee
07.2008 - 07.2009

Job overview

  • Prepare work sheets and check components as per Dimension in order to reduce Rejections.
  • Used Auto CAD to create professional, high-quality designs
  • Designed projects under direction of experienced engineering professionals

Education

Panchkula Engineering College
Panchkula, India

B.Tech from Mechanical Engineering
08.2009 - 08.2012

University Overview

  • Graduated with exceptional Honors in Mechanical Engineering

Chandigarh College of Engineering And Technology
Chandigarh, India

Diploma from Mechanical Engineering
08.2005 - 08.2008

Haryana Education Board
Panchkula, India

Metric from 10th
05.2005

Skills

  • Project management abilities
  • Workload Management
  • Benchmarking & Reverse Engineering and VA/VE Skills
  • Dimensional Management
  • Excellent Verbal & Written Communication Skill
  • Technical Support
  • Change Management
  • Team Management
  • Root Cause Analysis & Critical Thinking
  • Calculations
  • DFMEA
  • 7QC Tools
  • Geometric Dimensioning & Tolerance
  • PTC Windchill
  • 3D Modelling Using Creo70, Catia and NX
  • Cost Reduction
  • Customer Relations
  • Team motivation and Guidance
  • Staff Development
  • Negotiation
  • Technical Proficiency
  • Continuous Improvement
  • Problem Resolution
  • Problem-Solving
  • Hiring and Training
  • Analytical Skills
  • Decision-Making
  • Multitasking
  • Analytical Thinking Quick Decision-Making Abilities
  • Meetings And Presentations

Certification

  • Six Sigma Green Belt Certification Training.
  • How to Stop Wasting Time in Meetings.
  • Geometric Dimensioning & Tolerance.
  • Project Management
  • Design & Optimization.
  • DFMEA
  • 7QC Tools

Languages

English
Intermediate (B1)
Hindi
Upper intermediate (B2)
Punjabi
Intermediate (B1)

Timeline

DEPUTY MANAGER-DESIGN

GKN Driveline Limited
12.2019 - Current

Senior Design Engineer

JTEKT STEERING SYSTEM LTD.
05.2015 - 11.2019

Design Engineer

Raman Steel Industries
07.2012 - 07.2015

Panchkula Engineering College

B.Tech from Mechanical Engineering
08.2009 - 08.2012

DET-Diploma Engineer Trainee

Raman Steel Industries
07.2008 - 07.2009

Chandigarh College of Engineering And Technology

Diploma from Mechanical Engineering
08.2005 - 08.2008

Haryana Education Board

Metric from 10th

Achievements

  • Investigated and successfully addressed breakage concerns in driveshaft for rear-wheel-drive applications.
  • Identified and mitigated noise disturbances within the steering system, enhancing overall vehicle performance.
  • Implemented strategies to reduce contamination, ensuring product integrity and longevity.
  • Proactively resolved leakage issues, bolstering system reliability and customer satisfaction.
  • Successfully tackled housing breakage challenges, reinforcing structural integrity and safety standards.
  • Resolved buckling issues in tie rods, optimizing vehicle handling and stability.
  • Detected and rectified wall thickness irregularities at the preliminary stage, preventing potential manufacturing defects and ensuring product quality.

Achievements

  • Investigated and successfully addressed breakage concerns in driveshaft for rear-wheel-drive applications.
  • Identified and mitigated noise disturbances within the steering system, enhancing overall vehicle performance.
  • Implemented strategies to reduce contamination, ensuring product integrity and longevity.
  • Proactively resolved leakage issues, bolstering system reliability and customer satisfaction.
  • Successfully tackled housing breakage challenges, reinforcing structural integrity and safety standards.
  • Resolved buckling issues in tie rods, optimizing vehicle handling and stability.
  • Detected and rectified wall thickness irregularities at the preliminary stage, preventing potential manufacturing defects and ensuring product quality.

Similar Profiles

CREATE PROFILE
Mahender Kumar