Mubeen Syed
Aurangabad
Summary
Detail-oriented Thermal Systems Engineer specializing in calibration and vehicle cabin thermal management. Led performance optimization efforts and managed teams to deliver innovative solutions for electric vehicles. Skilled in MATLAB and CAN tools, with strong project management capabilities focused on enhancing vehicle efficiency and comfort.
Overview
9
9
years of professional experience
Work History
Senior Manager
Tata Motors Passenger Vehicles Limited
Pune
01.2024 - Current
- Planning, scheduling, directing, monitoring and controlling the different passenger cars project for the cabin thermal system
- Developed and calibrated Fully Automatic Temperature Control (FATC) system logic to optimize performance across diverse climatic conditions for EV vehicles
- Battery cooling thermal system management for EV vehicles
- Battery cooling system development for higher charging rates
- E-compressor logic development and its calibration for different climatic and battery conditions
- Logic development for PTC heaters
- Account for fault scenarios like coolant leaks, sensor failures and battery overheating
- Collaborated with suppliers to select e-compressors, chillers, condensers, evaporators, electronic expansion valves, and sensors, ensuring alignment with system performance, cost, and durability requirements
- Hands on experience of handling CAN tools like M/s. Vector Informatic's CANape for the vehicle CAN data analysis and calibration of FATC
- Collaborate with HV electrical engineers (for battery interfaces), control engineers(for Fully Automatic Temperature Control SW development) and Vehicle Integration teams
- Component level DVP test execution on bench as well as on at supplier end
- Vehicle level testing on the thermal system in Full Vehicle Environment Test Facility (FVETF)
- Vehicle level cabin cool down test at severe, moderate and mild ambient in FVETF
- ARAI AIS084 part1 and 2 certification test related to windshield demist and defrost
- Ventilation performance test on bench as well as on vehicle level
- Vehicle cabin heating system design and its testing on vehicle level at cold ambient (at subzero temperatures)
- Noise refinement of HVAC blower
- 1D performance data analysis and works on its recommendation for the cabin thermal system
- Icing free evaporator system design and it test on vehicle level
- Refrigerant charge optimization on vehicle
- Study on the different alternate refrigerants for the vehicle HVAC system
- Executed DFMEA analysis to identify potential failure modes, enhancing product reliability and performance
- Executed DFMEA analysis to identify potential failure modes, enhancing product reliability and performance
Manager
MAHLE ANAND Thermal Systems Pvt. Ltd
08.2023 - 01.2024
- Fully Automatic Temperature Control (FATC) system logic development and its calibration to work this system efficiently in different climatic conditions EV vehicles
- Executed project implementation by assessing user needs and developing a comprehensive work plan to ensure alignment with project goals.
- Handling the team for 4 engineers for FATC software testing (on system test bench as well as vehicle) activity
- Vehicle Cabin and battery thermal management
- HVAC and chiller performance optimization
- EV vehicle range optimization
- Vehicle cabin and battery system performance optimization on test bench as well as on vehicle
- Monitored product quality and assessed impact of design modifications on product features, ensuring adherence to performance standards.
- Performed failure mode analysis to enhance product reliability and safety, contributing to improved customer satisfaction.
- Logic development in MATLAB
- Integration of FATC logics related to EXV, eCompressor, PTC Heater Refrigerant PT sensor, duct sensors etc
- Hands on experience of handling CAN tools like M/s. Vector Informatic's CANape, CANalyzer, CANoe for the vehicle CAN and LIN data analysis and calibration of FATC
- Conducted debugging activities to enhance functionality of FATC software. and finetuning the FATC Software
- Performed flashing of FATC software to update system functionality. the FATC software
- Planning, directing, scheduling, monitoring, controlling & reporting different project
Senior Manager
Tata Motors Limited
Pune
02.2018 - 07.2023
- Utilized CAN tools, including Vector Informatics' CANape, for vehicle CAN data analysis and calibration of FATC, enhancing system efficiency across various conditions.
- Planned, scheduled, directed, monitored, and controlled projects for cabin thermal systems in passenger cars, ensuring timely delivery and adherence to project specifications.
- Defined project scope by analyzing specifications and stakeholder needs.
- Developed logic algorithms in MATLAB for thermal system modeling.
- Cabin thermal system design for passenger cars
- Fully Automatic Temperature Control (FATC) system logic development and its calibration to work this system efficiently in different climatic condition of ICE and EV vehicles
- Vehicle cabin heating system design and its testing on vehicle level at cold ambient (at subzero temperatures)
- Vehicle level testing on the thermal system in Full Vehicle Environment Test Facility (FVETF)
- Vehicle level cabin cool down test at severe, moderate and mild ambient in FVETF
- Ventilation performance test on bench as well as on vehicle level
- Component level DVP test execution on bench as well as on at supplier end
- ARAI AIS084 part1 and 2 certification test related to windshield demist and defrost
- Icing free evaporator system design and its test on vehicle level
- Refrigerant charge optimization on vehicle
- Conducted 1D performance data analysis, providing actionable recommendations for optimization of cabin thermal systems.
- Conducted DFMEA to assess design vulnerabilities and propose mitigation strategies.
HVAC Project Engineer
Sai- Raj Automation and Controls Pvt. Ltd.
04.2017 - 01.2018
- Designed and sized ducts for HVAC projects, ensuring compliance with design specifications and efficiency standards
- Preparation of duct layout for residential, industrial, hospital, mall and hotel projects
- Heat load calculation as per ISHRAE and ASHRAE std. by using E20 and HAP (3.5)
- Planning the erection schedule and placing of copper pipes, ducts, outdoor and indoor units
- Coordinated and managed contractors during project execution, facilitating timely completion and adherence to quality standards
- Supervised all teams on construction site for quality control
- Implemented safety measures on construction site, promoting a safe work environment for all personnel
- Dealing with architect and client for free flow of work
Education
Bachelor of Mechanical Engineering (B.E.) -
Deogiri Institute of Engineering and Management Studies
Aurangabad01-2015
Higher Secondary Certificate (H.S.C) -
Deogiri Junior College
Aurangabad01-2011
Secondary School Certificate (S.S.C.) -
Burhani National High School
Aurangabad01-2009
Skills
- FATC system calibration
- FATC strategy development
- Vehicle cabin thermal management
- Battery thermal management
- System performance optimization
- Thermal Systems calibration
- Thermal testing
- Heat load calculation
- Thermal system component selection
- CAN tools operation
- MATLAB
- Teamcenter
- AutoCAD
Accomplishments
- Successfully completed EV projects of Tata Motors in UV segment
- Successfully completed the projects of Mahindra BEV
- Successfully completed Tata Harrier, Safari, Altroz, Punch and Sierra projects in ICE as well as in EV's
- Successfully introduced air purifier, auto defog and dual zoning of cabin projects
- Technical paper presentation in SAE. Prasanna, N., Anurag, M., Mubeen, S. et al., 'Experimental Analysis of Prominent Factors Affecting Evaporator Frosting in a Mobile Air-Conditioning (MAC) system,' SAE Technical Paper 2020-28-0014, 2020
Languages
- English
- Hindi
- Marathi
- Urdu
Personal Information
- Date of Birth: 02/18/94
- Gender: Male
- Marital Status: Married
Timeline
Senior Manager
Tata Motors Passenger Vehicles Limited
01.2024 - Current
Manager
MAHLE ANAND Thermal Systems Pvt. Ltd
08.2023 - 01.2024
Senior Manager
Tata Motors Limited
02.2018 - 07.2023
HVAC Project Engineer
Sai- Raj Automation and Controls Pvt. Ltd.
04.2017 - 01.2018
Bachelor of Mechanical Engineering (B.E.) -
Deogiri Institute of Engineering and Management Studies
Higher Secondary Certificate (H.S.C) -
Deogiri Junior College
Secondary School Certificate (S.S.C.) -
Burhani National High School